MESSRS : PRODUCT SPECIFICATIONS CUSTOMER'S PRODUCT NAME : TDK PRODUCT NAME : DC-DC CONVERTER UNIT CC3-xxxxxF-E Series TDK Corporation Power Systems Business Group DWG.No. TRSA-0284-3 Revised 2006/12/01 1. Part Name The part name is the CC3-xxxxxF-E Series. 2. Contents Item Reference Page 1. Safety Instructions 1.1 Caution Notes 2 1.2 Other Notes 3 2. Construction 2.1 Mechanical Spec. Refer to Clause[1] 4 2.2 Composition of product name Refer to Clause[2] 5 3.1 Absolute Maximum Ratings Refer to Clause[3] 5~6 3.2 Electrical Characteristics Refer to Clause[4] 7 3.3 Test Circuit Refer to Clause[5] 8 4. Reliability Refer to Clause[6] 9 5. Soldering Conditions Refer to Clause[7] 9 6. Various Functions Refer to Clause[8] 10~12 7. Packaging and Marking Refer to Clause[9] 13 8. Environment Refer to Clause[10] 13 9. Test Conditions Refer to Clause[11] 13 10. Other Precautions Refer to Clause[12] 13~15 11. Packing Specification Refer to Clause[13] 16~17 3. Characteristics No. MATERIAL NAME QU MATERIAL REMARKS PRODUCT NAME or MODEL,TITLE DC-DC CONVERTER UNIT CC3-xxxxxF-E Series TDK CORPORATION NAME OF DRAWING PRODUCT SPECIFICATIONS DRAWING No. PAGE TRSA-0284-3 1 / 17 Please be sure to read these instructions for safe design when using the product. Improper use may pose the danger of smoke or fire. Storage Store the converter unit in the manner specified in the purchase specifications or catalog. Do not store the converter unit in a corrosive gas or corrosive dust environment. Do not store the converter unit in a strong electrical or magnetic field. It will cause damage. Environment & Conditions of Use Do not operate the converter unit in a corrosive gas or corrosive dust environment. Operate the converter unit in the environment and under the conditions specified in the purchase specifications or catalog. Operate the input and output voltage, output current, etc. within the rated electrical specifications. This converter has no built-in over voltage protection. A continuous over current condition may damage the converter. This DC to DC converter has a built-in input fuse, over current of any kind will cause the input to open. Be sure to insulate the metal case bottom from surrounding components and trace pattern. Do not operate the converter unit in a strong electrical or magnetic field. If there is the possibility of surge voltages occurring, take surge voltage prevention countermeasures. The metal case of this DC to DC converter is insulated from internal components. However, if high voltage parts contact the metal case, it may damage the internal components. Do not change or modify the product , TDK will not be responsible for any damage due to modification. Do not remove or disassemble the case. The converter unit is not designed to be resistant to radiation. Do not use it in nuclear power controls, medical equipment, etc. Give due design consideration for safeguarding against personal injury, fire and other accidents. The converter unit must be wired according to the measurement circuits given in the purchase specifications or catalog. Consult TDK concerning any other connection schemes in order to avoid possible damage. These converter units cannot be connected in parallel (Fig.1). These converters may be connected in series, to ensure reliable operation, TDK recommends the connection shown in Figure 2. The output current must not exceed the rated current of the smaller converter unit. Consult us when using this product in vehicles or in an environment where vibration is regularly applied. No. MATERIAL NAME QU MATERIAL REMARKS PRODUCT NAME or MODEL,TITLE DC-DC CONVERTER UNIT CC3-xxxxxF-E Series TDK CORPORATION NAME OF DRAWING PRODUCT SPECIFICATIONS DRAWING No. PAGE TRSA-0284-3 2 / 17 +Vin +Vout +Vin +Vout -Vin -Vout -Vin -Vout +Vin +Vout +Vin +Vout -Vin -Vout -Vin -Vout Fig.1 Parallel Connection SW Fig.2 Connection to Ensure Reliable Series Operation Other The converters in this document have limited 5 years warranty for defect in workmanship and components. The warranty is voided if the unit malfunction or damaged due to negligence and any of following reason but not limited to o Unauthorized modification or improper application o Mishandling such as improper transportation after product has been delivered to customer o Damage caused by natural disasters such as earthquake, fire, flood, wind It is not recommended for the converters to be stored for extended period (over one year) in high temperature, humidity or sudden temperature fluctuation environment as solder connections may be deteriorated. It is not recommended to apply strong shock to the converter unit as it may be damaged. No. MATERIAL NAME QU MATERIAL REMARKS PRODUCT NAME or MODEL,TITLE DC-DC CONVERTER UNIT CC3-xxxxxF-E Series TDK CORPORATION NAME OF DRAWING PRODUCT SPECIFICATIONS DRAWING No. PAGE TRSA-0284-3 3 / 17 [1] Mechanical Spec. 3.5 4.0 8.5 MAX 16.60.2 t=0.3 17.78 (3.22) 7-0.3x0.6 6 a b 0.5 2.7 3.5 5 2 1 4 7 5.08 2.54 16.0 b b 1.0 2.54 3 a 2.7 a 2.54 17.78 7.62 2.54 (3.22) 2.54 0.5 22.86 Terminal Pin No. Tolerance : 0.5 Dimensions in mm Weight : 4.5g (Typ) Function xxxxSF xxxxDF 1 +Vin +Vin 2 RC RC 3 -Vin -Vin 4 NC -Vout 5 -Vout COM 6 TRM TRM 7 +Vout +Vout First terminal mark Marking: Followings are marked on the converter case Company Trademark, Model number, safety agencies (UL and Nemko mark) , First terminal mark, country of origin and production lot number MADE IN JAPAN Lot Number details : September 1, 2006 = 6901 6 9 0 1 6901 Day Month: month (Jan: 1~ Sep: 9, Oct: X, Nov: Y, Dec: Z) Year : final digit of year No. MATERIAL NAME QU MATERIAL REMARKS PRODUCT NAME or MODEL,TITLE DC-DC CONVERTER UNIT CC3-xxxxxF-E Series TDK CORPORATION NAME OF DRAWING PRODUCT SPECIFICATIONS DRAWING No. PAGE TRSA-0284-3 4 / 17 [2] Composition of product name C C 3 - 0 5 0 5 S F - E Mount Type F:DIP Through Hole R:SMD Number of Output S: Single D: Dual Output Voltage(V) 03=3.3V, 05=5V, 12=12V Input Voltage(V) 05=5V, 12=12V, 24=24V, 48=48V Output Power(W) 3=3W [3] Absolute Maximum Ratings Item Symbol Specification Input Voltage Vin See Table 1 Output Current Iout See Table 1 Operating Temperature Topr -40C~85C Storage Temperature Tstg -40C~85C Storage Humidity Hstg 95%R.H. Notes At 50C or above, refer to the Power derating curve. Maximum Wet Bulb Temperature: 38C refer to the Humidity derating curve. Power Derating Curve Power (%) 100 80 60 convection 40 0.5m/s (100LFM) 20 1m/s (200LFM) 0 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 Ambient temperature ( ) Ta(C) Humidity Derating Curve Humidity (%RH) %R.H. 100 80 60 40 20 0 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 Ambient temperature ( ) No. MATERIAL NAME QU MATERIAL REMARKS PRODUCT NAME or MODEL,TITLE DC-DC CONVERTER UNIT CC3-xxxxxF-E Series TDK CORPORATION NAME OF DRAWING PRODUCT SPECIFICATIONS DRAWING No. PAGE TRSA-0284-3 5 / 17 Table 1 Item Output Voltage(V) CC3-0503SF-E CC3-0505SF-E Absolute Maximum Ratings Input Voltage(V) Output Current(A) Output Power(W) 3.3 9 0.8 2.64 5 9 0.6 3.0 12 9 0.25 3.0 15 9 0.2 3.0 12 9 0.125 3.0 15 9 0.1 3.0 CC3-1203SF-E 3.3 18 0.8 2.64 CC3-1205SF-E 5 18 0.6 3.0 12 18 0.25 3.0 15 18 0.2 3.0 12 18 0.125 3.0 15 18 0.1 3.0 CC3-2403SF-E 3.3 36 0.8 2.64 CC3-2405SF-E 5 36 0.6 3.0 12 36 0.25 3.0 15 36 0.2 3.0 12 36 0.125 3.0 15 36 0.1 3.0 CC3-4803SF-E 3.3 76 0.8 2.64 CC3-4805SF-E 5 76 0.6 3.0 12 76 0.25 3.0 15 76 0.2 3.0 12 76 0.125 3.0 15 76 0.1 3.0 CC3-0512SF-E CC3-0512DF-E CC3-1212SF-E CC3-1212DF-E CC3-2412SF-E CC3-2412DF-E CC3-4812SF-E CC3-4812DF-E No. MATERIAL NAME QU MATERIAL REMARKS PRODUCT NAME or MODEL,TITLE DC-DC CONVERTER UNIT CC3-xxxxxF-E Series TDK CORPORATION NAME OF DRAWING PRODUCT SPECIFICATIONS DRAWING No. PAGE TRSA-0284-3 6 / 17 [4] Electrical Characteristics Output Voltage Stability*2 Output Noise Input Output Voltage Output Voltage LINE LOAD Temp Voltage Current (mVp-p) (V)*1 (mV) (mV) (mV) (V) (A) max.*3 max. max. max. Item Eff (%) typ.*4 CC3-0503SF-E 4.5~9 3.3 3% 0.8 20 40 80 120 73 CC3-0505SF-E 4.5~9 5.0 3% 0.6 20 40 80 120 77 4.5~9 12 3% 0.25 40 100 200 120 82 4.5~9 15*6 3% 0.2 40 100 200 120 82 4.5~9 12 5% 0.12 80 600 300 120 81 4.5~9 15*6 5% 0.1 80 600 300 120 81 CC3-1203SF-E 9~18 3.3 3% 0.8 20 40 80 120 74 CC3-1205SF-E 9~18 5.0 3% 0.6 20 40 80 120 79 9~18 12 3% 0.25 40 100 200 120 82 9~18 15*6 3% 0.2 40 100 200 120 82 9~18 12 5% 0.12 80 600 300 120 81 CC3-0512SF-E CC3-0512DF-E *5 CC3-1212SF-E CC3-1212DF-E *5 9~18 15 5% 0.1 80 600 300 120 81 CC3-2403SF-E 18~36 3.3 3% 0.8 20 40 80 120 73 CC3-2405S-E 18~36 5.0 3% 0.6 20 40 80 120 78 18~36 12 3% 0.25 40 100 200 120 82 CC3-2412SF-E CC3-2412DF-E *5 *6 18~36 *6 15 3% 0.2 40 100 200 120 82 18~36 12 5% 0.12 80 600 300 120 81 18~36 15 5% 0.1 80 600 300 120 81 CC3-4803SF-E 36~76 3.3 3% 0.8 20 40 80 120 73 CC3-4805SF-E 36~76 5.0 3% 0.6 20 40 80 120 79 36~76 12 3% 0.25 40 100 200 120 81 36~76 15*6 3% 0.2 40 100 200 120 81 36~76 12 5% 0.12 80 600 300 120 80 36~76 15*6 5% 0.1 80 600 300 120 80 CC3-4812SF-E CC3-4812DF-E *5 *6 Input to Output Isolation Input to Output Voltage 500VAC 1min. DC Resistance 500VDC 50M min. Total output voltage range Input Voltage : Vin = min.~ max., Iout = max., Topr = 25C Output Current : Vin = typ., Iout = 0 ~ max., Topr = 25C Products with Two Outputs: at Balanced Load (the +output and -output load currents are in equal condition) Temperature : Vin = typ., Iout = max., Topr = -40 ~ +50C *3 Measured with a 50MHz Bandwidth oscilloscope *4 Vin = typ. Iout = max. *5 Dual outputs units can be used as a single output units with output voltage range of 24 ~ 30V when output return (COM) is not used. *6 When using the 15V output, short the Vout and TRM terminals. *7 The output voltage can be varied as follows: 3.3V: 3.15~3.6V 5V: 4.75~6V 12V: 11.4~15V 12V: 11.4~15V (22.8~30V) *1 *2 No. MATERIAL NAME QU MATERIAL REMARKS PRODUCT NAME or MODEL,TITLE DC-DC CONVERTER UNIT CC3-xxxxxF-E Series TDK CORPORATION NAME OF DRAWING PRODUCT SPECIFICATIONS DRAWING No. PAGE TRSA-0284-3 7 / 17 [5] Test Circuit 7 1 V 6 Vin C R V Vor Vout Load CC3-xxxxSF-E A 2 5 3 4 1 7 Iin V Vin 6 Vor1 C Vout1 V R Load1 CC3-xxxxDF-E 5 2 Vor2 3 A 4 C Iin R V Vout2 Load2 Test Instruments V : 0.5 Class DC current ammeter 2012 (YEW) or equivalent. A : Digital voltmeter HP3455A (HP) or equivalent. R : Ripple voltmeter RM-100 (Keisoku Giken, BW 50MHz) or equivalent. C : Multi-layer ceramic capacitor 0.1mF No. MATERIAL NAME QU MATERIAL REMARKS PRODUCT NAME or MODEL,TITLE DC-DC CONVERTER UNIT CC3-xxxxxF-E Series TDK CORPORATION NAME OF DRAWING PRODUCT SPECIFICATIONS DRAWING No. PAGE TRSA-0284-3 8 / 17 [6] Reliability Item Test Conditions High Temperature Criteria Temperature : 50+5 -0 C Time : 1000 hours Operation : Vin : Typical Load = Maximum Low Temperature : -40+0 -3 C High Temperature : +85+3 -0 C 100cycles Heat Shock : 60+5 -0 C : 90~95%R.H : 1000 hours : Vin = Rated Input, Load = Minimum Humidity Temperature Humidity Time Operation Vibration Frequency Sweep Time Amplitude Vibration Time : 10~55Hz : 15 minutes : 1.52mmp-p : 2 hours each in X,Y and Z directions No abnormality in electrical characteristics or external appearance, either before or after, the test. : 100G Peak Acceleration Duration of the pulse : 6msec : 3times in each axis Number of test for total of 18 times Shock High Temperature Storage Solderability Lead Strength Low Temperature Start Temperature : 85C : 1000 hours Time Temperature : 2455C : 51s Time 80% or more must be covered with new solder Tensile Strength : 5N 101s Torsion Strength : 2.5N There must be no breakage or loosening. Temperature : -403C : 72 hours Time Normal start. [7] Soldering Condition Dip Soldering : 260C 10sec. max. Hand Soldering : 380C 3sec. max. (soldering iron) No. MATERIAL NAME QU MATERIAL REMARKS PRODUCT NAME or MODEL,TITLE DC-DC CONVERTER UNIT CC3-xxxxxF-E Series TDK CORPORATION NAME OF DRAWING PRODUCT SPECIFICATIONS DRAWING No. PAGE TRSA-0284-3 9 / 17 [8] Functions 8-1. On/Off function(RC) The converter can be turned on or off by using RC terminal(2 pin). On function / Start operation: RC terminal is Low ( 0 ~ 0.4 with respect to -Vin) Off function / Stop operation: RC terminal is Open or High Note: RC Current : external circuitry requires to sink maximum of 1mA during on function. RC Voltage: Maximum voltage is +Vin Output voltage can be adjusted up or down by connecting a resistor between Output TRM pin and the output (+Vin or -Vin) as shown below. +Vin RC signal +Vout RC -Vin -Vout 8-2. Output Voltage Adjustment It is possible to adjust the output voltage as shown below by connecting the TRM terminal to the -Vout terminal. When you don't want to adjust the output voltage, open the TRM terminal. Product Open Short to -Vout terminal CC3-xx03SF-E 3.3V 3.6V CC3-xx05SF-E 5.0V 6.0V CC3-xx12SF-E 12.0V 15.0V CC3-xx12DF-E 12.0V 15.0V No. MATERIAL NAME QU MATERIAL REMARKS PRODUCT NAME or MODEL,TITLE DC-DC CONVERTER UNIT CC3-xxxxxF-E Series TDK CORPORATION NAME OF DRAWING PRODUCT SPECIFICATIONS DRAWING No. PAGE TRSA-0284-3 10 / 17 It is possible to adjust the output voltage by connecting a resistor between the TRM terminal and either the -Vout terminal or the +Vout terminal as shown below. (7) +Vout Rb (6) TRM (6) TRM Ra (5) -Vout Increase output voltage Decrease output voltage Connect resistor(Rb) between TRM( 6)and +Vout(7) as below formula. CC1R5-xx03SF-E CC1R5-xx05SF-E CC1R5-xx12SF-E CC1R5-xx12DF-E Vout = 3.3 - 15.53 / (39.6 + Rb) Rb = 15.53 / (3.3 - Vout) - 39.6 Vout = 5.01 - 52.55 / (31.8 + Rb) Rb = 52.55 / (5.01 - Vout) - 31.8 Vout = 12.01 - 431.1 / (57 + Rb) Rb = 431.1 / (12.01 - Vout) - 57 Vout = 12.02 - 968.5 / (103 + Rb) Rb = 968.5 / (12.02 - Vout) - 103 Rb 62 The range of the change is up to 3.15V. Rb 160 The range of the change is up to 4.75V. Rb 620 The range of the change is up to 11.4V. Rb 1500 The range of the change is up to 11.4V. Connect resistor(Ra) between -Vout(5) and TRM(6) as below formula. Vout 3.3 + 9.59 / (32 + Ra) CC1R5-xx03SF-E Ra = 9.59 / (Vout - 3.3) - 32 Vout = 5.01 + 17.64 / (17.8 + Ra) CC1R5-xx05SF-E Ra = 17.64 / (Vout - 5.01) - 17.8 Vout = 12.01 + 50.53 / (16.9 + Ra) CC1R5-xx12SF-E Ra = 50.53 / (Vout - 12.01) - 16.9 Vout = 12.02 + 53.55 / (18 + Ra) CC1R5-xx12DF-E Ra = 53.55 / (Vout - 12.02) - 18 : Do not use the converter over its rated output power; care must be taken when output voltage is adjusted up as it could significantly affect output power. No. MATERIAL NAME QU MATERIAL REMARKS PRODUCT NAME or MODEL,TITLE DC-DC CONVERTER UNIT CC3-xxxxxF-E Series TDK CORPORATION NAME OF DRAWING DRAWING No. PAGE PRODUCT SPECIFICATIONS TRSA-0284-3 11 / 17 8-3. Output Over Current Protection (OCP) : OCP is activated when output Over Current (OC) is detected (105 to 250% of nominal output current) . Converter is auto recovery, if OC is removed. However, manual recovery is necessary if OC condition continues for more than 30 sec. If auto recovery is not activated for some reason, please shout off the converter and restart the converter. If you require the converter to be latched up during over current condition, please consult your TDK representative for recommendation of adding an external circuitry to RC terminal. 8-4. Output Over Voltage Protection : This converter does not have an output over voltage protection function. Consult your TDK representative for recommendation of adding external circuitry to RC terminal. 8-5. Output Under Voltage Protection : This converter does not have an output over voltage protection function. Consult your TDK representative for recommendation of adding external circuitry to RC terminal. 8-6. Under Voltage Lock out : This product is equipped with a low input voltage protection circuit in order to prevent miss-operation when the input voltage is low. The converter stops operating when it falls below the voltage setting. The setting range is shown in the table below. Product Low Input Voltage Protection Setting Range CC3-05xxxF-E 3.3~4.5V CC3-12xxxF-E 6.0~9.0V CC3-24xxxF-E 13.0~18.0V CC3-48xxxF-E 27.0~36.0V 8-7. Input Circuit Protection : The converters are equipped with input fuse. Fuses rating and capacity are shown in below table Product Rated Current Fusing Current CC3-05xxxF-E 2.5A 5A or more CC3-12xxxF-E 1.25A 2.5A or more CC3-24xxxF-E 0.75A 1.5A or more CC3-48xxxF-E 0.75A 1.5A or more No. MATERIAL NAME QU MATERIAL REMARKS PRODUCT NAME or MODEL,TITLE DC-DC CONVERTER UNIT CC3-xxxxxF-E Series TDK CORPORATION NAME OF DRAWING PRODUCT SPECIFICATIONS DRAWING No. PAGE TRSA-0284-3 12 / 17 [9] Packaging and Marking Components are packaged to prevent damage from moisture and handling. The following items shall be marked : 1. Manufacturer's part number CC3-xxxxxF-E (Ex: CC3-0505SF-E) 2. Name of manufacturer TDK [10] Environment This product complies with Restriction of Hazardous Substances (RoHS) directive that refers to the regulation of harmful substances by the European Union (EU) effective July 1, 2006. The directive bans the use of six specific harmful substances in electric and electronic devices and products handled within the EU. The six substances are lead, mercury, cadmium, hexavalent chromium, PBB (polybrominated biphenyls), and PBDE (polybrominated diphenylethers). [11] Test Condition Unless specified otherwise, the following specification applies: Ambient Temperature: 2015C Relative Humidity: 6520% [12] Other precaution Under normal conditions, this product will operate even without connecting an external capacitor. However, if there is a desire to further decrease noise or if the pattern layout is too long, connect a capacitor within the range shown in the table below. Product Output Capacitor range CC3-xx03SF-E 220uF max. CC3-xx05SF-E 220uF max. CC3-xx12SF-E 100uF max. CC3-xx12DF-E 47uF max. We recommend that the substrate not be washed after soldering. However, depending on the conditions, it is possible in some situations, therefore consult us concerning this. This product is certified to the following safety standards : UL60950-1, CUL(CSA 60950-1), EN60950-1 (NEMKO) No. MATERIAL NAME QU MATERIAL REMARKS PRODUCT NAME or MODEL,TITLE DC-DC CONVERTER UNIT CC3-xxxxxF-E Series TDK CORPORATION NAME OF DRAWING PRODUCT SPECIFICATIONS DRAWING No. PAGE TRSA-0284-3 13 / 17 Connection Examples +Vin +Vout +Vin +Vout L o a d L o a d -Vin -Vout -Vin Connection to reduce input ripple voltage +Vin -Vout Connection to reduce output ripple voltage +Vout +Vin +Vout L o a d -Vin L o a d -Vout -Vin Connection to use non-isolation Connection to reduce common mode noise +Vin +Vout +Vin L o a d -Vin +Vout L o a d TRM -Vout -Vin Connection to use turn around output voltage No. -Vout -Vout Connection to use maximum output voltage MATERIAL NAME QU MATERIAL REMARKS PRODUCT NAME or MODEL,TITLE DC-DC CONVERTER UNIT CC3-xxxxxF-E Series TDK CORPORATION NAME OF DRAWING PRODUCT SPECIFICATIONS DRAWING No. PAGE TRSA-0284-3 14 / 17 Recommended PWB Hole Size and Location 2.54 17.78 Shape 2.54 7 1 6 2 7-f1.0(landf2.0 5 3 2-f1.5landf2.5 4 a 2.54 5.08 7.62 10.16 13.08 2.92 a 22.86 TOP VIEW No. MATERIAL NAME QU MATERIAL REMARKS PRODUCT NAME or MODEL,TITLE DC-DC CONVERTER UNIT CC3-xxxxxF-E Series TDK CORPORATION NAME OF DRAWING PRODUCT SPECIFICATIONS DRAWING No. PAGE TRSA-0284-3 15 / 17 300 30.75 P26.5x9=238.5 [13] Packing Specification P39x3=117 41.5 (18.7) 200 Dimensions in mm Material : Electrification Prevention Polystyrene Quantity : 40 pieces MAX No. MATERIAL NAME QU MATERIAL REMARKS PRODUCT NAME or MODEL,TITLE DC-DC CONVERTER UNIT CC3-xxxxxF-E Series TDK CORPORATION NAME OF DRAWING PRODUCT SPECIFICATIONS DRAWING No. PAGE TRSA-0284-3 16 / 17 Cardboard Dummy tray Tray(electric charge prevention type) (40pcs)x4= 160pcs/ box The tray direction is alternated. Cardboard Outer Carton (321mm:L)x(221mm:W)x(104mm:H) LABEL TDK Part No. Manufacturer Customer Part No. QTY. Inspection No. Country of Origin No. MATERIAL NAME QU MATERIAL REMARKS PRODUCT NAME or MODEL,TITLE DC-DC CONVERTER UNIT CC3-xxxxxF-E Series TDK CORPORATION NAME OF DRAWING PRODUCT SPECIFICATIONS DRAWING No. PAGE TRSA-0284-3 17 / 17