MIL-DTL 38999 Series III
Aluminium Series
13
8D - D38999 Aluminium Series
MIL-DTL 38999 Serie III
Aluminium Series
14
8D W35 PN
**
-
0
Basic Series
Shell style:
0: Square flange receptacle
1: In line receptacle
7: Jam nut receptacle
5: Plug with RFI shielding.
Type:
-: Connectors with standard crimp contacts.
L: Receptacle with long spill (male and female size #22D, #20).
C: Receptacle with short spill (male and female #22D, #20, #16).
S: Receptacle with specific spill (male et female #22D)
W: Receptacle with male contacts #22D for wire wrap (3 wraps)
T: Receptacle with male contacts #20 for wire wrap (2 wraps)
Shell size: 09-11-13-15-17-19-21-23-25
Plating:
W: Olive drab cadmium
F: Nickel
Z: Green zinc cobalt
L: Black zinc nickel
Contact layout: See page 8 to 11
Contact type:
P: Pin. A: Connector supplied less pin contact or with specific contacts (connector marking: A + orientation).
S: Socket. B: Connector supplied less socket contact or with specific contacts (connector marking: B + orientation).
Orientation: N, A, B, C, D & E (see page 58)
Spécification:
046: Tinned straight spills
251: Connector provided with power contacts (layouts with contact #8)
022: Fuel tank
L: For P or S contact type only, connectors delivered without contacts, connectors marking P or S plus orientation.
11
Connector part numbers
MIL-DTL 38999 part numbers*
8D - D38999 Aluminium Series
W20 B35 PNL
Basic Series
Shell style:
20: Square flange receptacle
24: Jam nut receptacle
26: Plug with RFI shielding.
Plating:
W: Olive drab cadmium
F: Nickel
Shell size: A-B-C-D-E-F-G-H-J
Contact layout: See page 11 for layout according to MIL-DTL-38999
Contact type:
P: Pin. A: Connector supplied less pin contact or with specific contacts (connector marking: A + orientation).
S: Socket. B: Connector supplied less socket contact or with specific contacts (connector marking: B + orientation).
Orientation: N, A, B, C, D & E (see page 58)
L: For P or S contact type only, connector delevired without contacts, connector marking P or S (without L)
D38999
* Note: To place an order of MIL connectors delivered without MIL removable crimp contacts and keep P or S plus orientation marking,
it must be specify clearly on the order (by adding a suffix L at the end of the P/N or specified in comment).
15
Dimensions
8D - D38999 Aluminium Series
Receptacle type 0
Receptacle type 7
Shell ABCDE FGHJ
size Max. Max. Max. thread ± 0,30 ± 0,20 ± 0,20
09 (A) 20.90 10.60 2.50 M12 x 1-6g 23.80 18.26 15.09 3.25 5.49
11 (B) 20.90 10.60 2.50 M15 x 1-6g 26.20 20.62 18.26 3.25 4.93
13 (C) 20.90 10.60 2.50 M18 x 1-6g 28.60 23.01 20.62 3.25 4.93
15 (D) 20.90 10.60 2.50 M22 x 1-6g 31.00 24.61 23.01 3.25 4.93
17 (E) 20.90 10.60 2.50 M25 x 1-6g 33.30 26.97 24.61 3.25 4.93
19 (F) 20.90 10.60 2.50 M28 x 1-6g 36.50 29.36 26.97 3.25 4.93
21 (G) 20.10 11.40 3.20 M31 x 1-6g 39.70 31.75 29.36 3.25 4.93
23 (H) 20.10 11.40 3.20 M34 x 1-6g 42.90 34.93 31.75 3.91 6.15
25 (J) 20.10 11.40 3.20 M37 x 1-6g 46.00 38.10 34.93 3.91 6.15
Shell A + 0,10 BCDE FG
size - 0,15 Max. Max. Max. Max. ± 0,40 thread
09 (A) 16.53 9.90 3.20 30.50 23.00 27.00 M12 x 1-6g
11 (B) 19.07 9.90 3.20 35.20 26.00 31.80 M15 x 1-6g
13 (C) 23.82 9.90 3.20 38.40 31.00 34.90 M18 x 1-6g
15 (D) 26.97 9.90 3.20 41.60 34.00 38.10 M22 x 1-6g
17 (E) 30.15 9.90 3.20 44.80 37.00 41.30 M25 x 1-6g
19 (F) 33.32 9.90 3.50 49.50 41.00 46.00 M28 x 1-6g
21 (G) 36.50 9.90 3.50 52.70 46.00 49.20 M31 x 1-6g
23 (H) 39.67 9.90 3.50 55.90 47.00 52.40 M34 x 1-6g
25 (J) 42.85 9.90 3.50 59.00 52.00 55.60 M37 x 1-6g
8D - D38999 Aluminium Series
Maximum coupling torque on panel for jam nut receptacle (type 7)
Plug type 5
Mated connectors dimensions
Type 0 with plug Type 7 with plug
Dimensions in millimeters
Shell ABC
size Max. thread Max.
09 (A) 31.00 M12 x 1-6g 21.80
11 (B) 31.00 M15 x 1-6g 25.00
13 (C) 31.00 M18 x 1-6g 29.40
15 (D) 31.00 M22 x 1-6g 32.50
17 (E) 31.00 M25 x 1-6g 35.70
19 (F) 31.00 M28 x 1-6g 38.50
21 (G) 31.00 M31 x 1-6g 41.70
23 (H) 31.00 M34 x 1-6g 44.90
25 (J) 31.00 M37 x 1-6g 48.00
In line receptacle type 1
Shell D
Ø F
size thread
09 (A) M12 x 1-6g 15.90
11 (B) M15 x 1-6g 19.05
13 (C) M18 x 1-6g 22.25
15 (D) M22 x 1-6g 25.40
17 (E) M25 x 1-6g 30.15
19 (F) M28 x 1-6g 31.75
21 (G) M31 x 1-6g 34.75
23 (H) M34 x 1-6g 37.10
25 (J) M37 x 1-6g 41.30
Shell A BCD
size Max. Max. Max. Max.
09 (A) 37.00 52.30 38.30 53.60
11 (B) 37.00 52.30 38.30 53.60
13 (C) 37.00 52.30 38.50 53.80
15 (D) 37.00 52.30 38.50 53.80
17 (E) 37.00 52.30 38.50 53.80
19 (F) 37.00 52.30 38.50 53.80
21 (G) 36.00 51.30 38.50 53.80
23 (H) 36.00 51.30 38.50 53.80
25 (J) 36.00 51.30 38.50 53.80
Shell 09 11 13 15 17 19 21 23 25
(A) (B) (C) (D) (E) (F) (G) (H) (J)
Coupling 6810 13 20 23 25 26 28
torque (N.m)
16
17
8D - D38999 Aluminium Series
Receptacle with straight spill contacts
Shell size 09 11 13 15 17 19 21 23 25
Contact size Contact type Spill type (A) (B) (C) (D) (E) (F) (G) (H) (J)
# 22D M & F L & C 0.70
A# 22D M & F S 0.50
# 20 M & F C 0.70
# 16 M & F C 1.15
Min. # 22D M L & C 10.52 10.34
Max. # 22D M L & C 11.46 11.28
Min. # 22D F L & C 10.19 10.01
Max. # 22D F L & C 11.46 11.28
Min. # 22D MS10.19 10.01
Max. # 22D MS11.46 11.28
Min. # 22D FS10.69 10.51
L2 Max. # 22D FS11.63 11.45
Min. # 20 MC10.36 10.18
Max. # 20 MC11.63 11.45
Min. # 20 FC10.69 10.51
Max. # 20 FC11.63 11.45
Min. # 16 MC10.69 10.51
Max. # 16 MC11.63 11.45
Min. # 16 FC10.69 10.51
Max. # 16 FC11.63 11.45
# 22D M & F L 8.50
# 22D M & F C 4.00
L3 # 22D M & F S 5.10
# 20 M & F C 5.10
# 16 M & F C 5.10
Min. # 22D M L & C 9.48
Max. # 22D M L & C 10.58 10.69
Min. # 22D F L & C 9.15 9.26
Max. # 22D F L & C 10.58 10.69
Min. # 22D MS 9.65 9.76
Max. # 22D MS 10.75 10.86
Min. # 22D FS 9.15 9.26
L4 Max. # 22D FS 10.75 10.86
Min. # 20 MC 9.65 9.76
Max. # 20 MC 10.75 10.86
Min. # 20 FC 9.65 9.76
Max. # 20 FC 10.75 10.86
Min. # 16 MC 9.65 9.76
Max. # 16 MC 10.75 10.86
Min. # 16 FC 9.65 9.76
Max. # 16 FC 10.75 10.86
M:Male contact F: Female contact L: Long spill C:Short spill S: Specific spill Dimensions in millimeters
18
Souriau backshells part numbers
Cross reference table
Basic series 8D 102 B
Shell style:
Plating:
B: Olive drab cadmium
F: Nickel
Backshell type:
02: Straight cable clamp
03: 90° cable clamp
13: Backshell for heat shrink boots
09 11 13 15 17 19 21 23 25
101 102 103 104 105 106 107 108 109
02
x: Plating **: Shell size (See page 19 to 21)
8D - D38999 Aluminium Series
Backshell type AS85049 Standard SOURIAU part numbers
Straight cable clamp M85049/38-**-x 8D101x02
90° cable clamp M85049/39-**-x 8D101x03
Backshell for heat shrink boots M85049/69-**-x 8D101x13
Backshell for screen termination M85049/19**x** N/A
and cable clamp
Table 1
Standard backshells part numbers
8D - D38999 Aluminium Series
Straight cable clamp (M85049/38)
Basic series -
M85049 W
Backshell type:
38: Straight cable clamp
Nut type:
-: Without self-locking
S: With self-locking
Shell size:
09-11-13-15-17-19-21-23-25
Plating (See table 3):
Aand Wfor 38 type
Wand Nfor 38S type
1138
See table 1 for dimensions
90° cable clamp (M85049/39)
Basic series -M85049 W
Backshell type:
39: 90° cable clamp
Nut type:
-: Without self-locking
S: With self-locking
Shell size:
09-11-13-15-17-19-21-23-25
Plating (See table 3):
Aand Wfor 39 type
Wand Nfor 39S type
1139
See table 1 for dimensions
19
A ØB CDEG
Shell size Min Max. Max. Max. Max.
09 2.50 21.80 21.60 25.40
11 3.90 5.90 25.00 23.10 22.90 25.70
13 4.80 8.30 29.40 25.70 27.90 27.90 30.70
15 6.60 11.60 32.50 26.90 29.20 31.80 32.00
17 7.20 15.60 35.70 29.50 33.00 33.00 35.80
19 8.30 16.10 38.50 35.80 38.10 34.30 38.40
21 8.70 17.70 41.70 38.40 40.60 40.60 42.20
23 9.70 20.90 44.90 42.20 43.20 44.50 44.70
25 10.60 21.70 48.00 44.70 45.70 47.00 48.50
Dimensions in millimeters
20
8D - D38999 Aluminium Series
Backshell for heat shrink boots (M85049/69)
Basic series 11M85049 D
A
69
See table 2 for dimensions
Backshell type:
69: Straight backshell for heat shrink boot
Shell size:
09-11-13-15-17-19-21-23-25
Plating:
A: see table 3
Option:
Nothing: Without drain hole
D: With drain hole
Table 2
ØB ØA ØC
Shell size Max. Max. Max.
09 19.10 6.35 13.55
11 21.60 9.50 15.40
13 25.40 12.70 19.70
15 29.20 15.90 21.30
17 31.80 19.00 24.50
19 35.60 20.60 26.50
21 39.40 23.80 30.90
23 41.90 27.00 34.40
25 47.00 30.20 36.65
Dimensions in millimeters
Table 3
Plating Description Salt spray
ABlack anodise 500 Hrs
N, F Nickel 48 Hrs
W, B Olive drab cadmium over nickel 500 Hrs
21
8D - D38999 Aluminium Series
Backshell for screen termination and cable clamp (M85049/19)
M85049/ 19 11 W 03
Basic Series
Shell style:
19: Backshell for screen termination and cable clamp
Shell size:
09 - 11 - 13 - 15 - 17 - 19 - 21 - 23 - 25
Plating:
W: Olive drab cadmium
N: Nickel
Clamp size indicator:
See table 4 and 5
Table 4 Table 5
See table 4 & 5 for dimensions
A C Clamp indicator
Shell size Max. Max. base on shell size
09 19.10 01 - 02
11 21.60 01 - 0 2 - 03
13 25.40 02 - 03 - 04
15 27.90 02 - 03 - 04 - 05
17 38.10 31.80 02 - 03 - 04 - 05 - 06
19 35.60 03 - 04 - 05 - 06 - 07
21 38.10 03 - 04 - 05 - 06 - 07 - 08
23 41.90 03 - 04 - 05 - 06 - 07 - 09
25 44.50 04 - 05 - 06 - 07 - 08 - 10
BE
Clamp size indicator Min. Max.
01 1.60 3.20 20.30
02 3.20 6.35 25.40
03 6.35 9.50 27.90
04 7.90 12.70 30.50
05 11.10 15.90 31.80
06 14.30 19.00 35.60
07 17.45 22.20 38.10
08 20.60 24.40 41.90
09 23.80 28.60 44.50
10 27.00 31.75 48.30
22
8D - D38999 Aluminium Series
Caps
Caps for receptacle (D38999/33 - S2453)
Part numbers
Shell size Plating ** Olive green plating
9S2453-09W-** D38999/33 W 09 R
11 S2453-11W-** D38999/33 W 11 R
13 S2453-13W-** D38999/33 W 13 R
15 S2453-15W-** D38999/33 W 15 R
17 S2453-17W-** D38999/33 W 17 R
19 S2453-19W-** D38999/33 W 19 R
21 S2453-21W-** D38999/33 W 21 R
23 S2453-23W-** D38999/33 W 23 R
25 S2453-25W-** D38999/33 W 25 R
Caps for plug (D38999/32 - S2454)
Plating - 34: Olive green cadmium - Plating - 12: Nickel. Note: caps available with nylon ropes. Consult us.
Part numbers
Shell size Plating ** Olive green plating
9S2453-09W-**-1 D38999/33 W 09 N
11 S2453-11W-**-1 D38999/33 W 11 N
13 S2453-13W-**-1 D38999/33 W 13 N
15 S2453-15W-**-1 D38999/33 W 15 N
17 S2453-17W-**-1 D38999/33 W 17 N
19 S2453-19W-**-1 D38999/33 W 19 N
21 S2453-21W-**-1 D38999/33 W 21 N
23 S2453-23W-**-1 D38999/33 W 23 N
25 S2453-25W-**-1 D38999/33 W 25 N
Part numbers
Shell size Plating ** Olive green plating
9S2454-09F-** S D38999/32 W 09 R
11 S2454-11F-** S D38999/32 W 11 R
13 S2454-13F-** S D38999/32 W 13 R
15 S2454-15F-** S D38999/32 W 15 R
17 S2454-17F-** S D38999/32 W 17 R
19 S2454-19F-** S D38999/32 W 19 R
21 S2454-21F-** S D38999/32 W 21 R
23 S2454-23F-** S D38999/32 W 23 R
25 S2454-25F-** S D38999/32 W 25 R
Part numbers
Shell size Plating ** Olive green plating
9S2454-09W-** S D38999/32 W 09 N
11 S2454-11W-** S D38999/32 W 11 N
13 S2454-13W-** S D38999/32 W 13 N
15 S2454-15W-** S D38999/32 W 15 N
17 S2454-17W-** S D38999/32 W 17 N
19 S2454-19W-** S D38999/32 W 19 N
21 S2454-21W-** S D38999/32 W 21 N
23 S2454-23W-** S D38999/32 W 23 N
25 S2454-25W-** S D38999/32 W 25 N
With stainless steel rope and eyelet With stainless steel rope and ring
With stainless steel rope and eyelet With stainless steel rope and ring
23
8D - D38999 Aluminium Series
With contacts Without contact
Plug Receptacle Receptacle Plug Receptacle Receptacle
(type 5) (type 0) (type 7) (type 5) (type 0) (type 7)
Male Female Male Female Male Female Male Female Male Female Male Female
Connectors weight
09 – 35 11.47 13.05 9.15 10.73 13.91 15.49 11.05 11.55 8.73 9.23 13.49 13.99
09 – 98 11.47 12.77 9.15 10.45 13.91 15.21 11.05 11.57 8.73 9.25 13.49 14.01
11 – 01 14.98 17.92 12.01 14.95 18.17 21.11 14.32 16.32 11.35 13.35 17.51 19.51
11 – 02 14.61 17.15 11.64 14.18 17.80 20.34 13.99 15.59 11.02 12.62 17.18 18.78
11 – 04 14.80 17.86 11.83 14.89 17.99 21.05 14.24 16.26 11.27 13.29 17.43 19.45
11 – 05 14.83 18.04 11.86 15.07 19.48 21.23 14.13 16.04 11.16 13.07 17.32 19.23
11 – 22 14.47 16.89 11.50 13.92 17.66 20.08 14.19 15.89 11.22 12.92 17.38 19.08
11 – 35 14.73 18.20 11.76 15.23 17.68 21.39 13.82 14.95 10.85 11.98 17.01 18.14
11 – 80 18.30 21.90 15.30 18.90 21.50 28.39 13.80 14.90 10.80 11.90 17.00 18.10
11 – 98 14.70 17.46 11.73 14.49 17.89 20.65 13.86 15.06 10.89 12.09 17.05 18.25
11 – 99 14.87 18.09 11.90 15.12 18.06 21.28 13.89 15.29 10.92 12.32 17.08 18.48
13 – 04 21.04 24.82 15.71 19.49 24.14 27.92 19.80 21.70 14.47 16.37 22.90 24.80
13 – 08 21.42 26.60 16.09 21.27 24.52 29.70 20.30 23.40 14.97 18.07 23.40 26.50
13 – 26 21.79 27.44 16.46 22.11 24.89 30.54 20.05 22.74 14.72 17.41 23.15 25.84
13 – 35 21.22 26.99 15.89 21.66 24.32 30.09 19.68 21.49 14.35 16.16 22.78 24.59
13 – 98 21.08 25.70 15.75 20.37 24.18 28.80 19.68 21.70 14.35 16.37 22.78 24.80
15 – 05 26.04 31.38 19.54 24.88 29.62 34.96 24.49 27.48 17.99 20.98 28.07 31.06
15 – 15 26.84 34.00 20.34 27.50 30.42 37.58 24.57 27.62 18.07 21.12 28.15 31.20
15 – 18 27.05 35.93 20.55 29.43 30.63 39.51 24.53 28.73 18.03 22.23 28.11 32.31
15 – 19 26.58 34.31 20.08 27.81 30.16 37.89 23.92 26.71 17.42 20.21 27.50 30.29
15 – 35 26.68 35.92 20.18 29.42 30.26 39.50 24.09 26.67 17.59 20.17 27.67 30.25
15 – 97 26.51 33.56 20.01 27.06 30.09 37.14 24.15 27.24 17.65 20.74 27.73 30.82
17 – 02 32.96 46.30 31.26 44.60 42.06 55.40 25.80 29.80 24.10 28.10 34.90 38.90
17 – 06 29.90 39.50 28.21 37.81 39.00 48.60 25.94 29.90 24.25 28.21 35.04 39.00
17 – 08 28.89 37.62 27.20 35.93 37.99 46.72 26.41 31.38 24.72 29.69 35.51 40.48
17 – 26 29.47 40.26 27.78 38.57 38.57 49.36 25.83 29.86 24.14 28.17 34.93 38.96
17 – 35 29.71 43.26 28.02 41.57 38.81 52.36 25.86 29.51 24.17 27.82 34.96 38.61
17 – 75 35.31 46.60 33.62 44.91 44.41 55.70 26.31 32.60 24.62 30.91 35.41 41.70
17 – 99 29.52 40.08 27.83 38.39 38.62 49.18 25.96 30.12 24.27 28.43 35.06 39.22
19 – 11 37.77 51.36 31.07 44.66 44.62 58.21 34.36 42.78 27.66 46.43 30.86 49.63
19 – 32 36.98 50.38 30.28 43.68 43.83 57.23 32.50 37.58 25.80 41.23 29.00 44.43
19 – 35 37.29 53.74 30.59 47.04 44.14 44.09 32.67 37.24 25.97 40.89 29.17 44.09
21 – 11 45.51 65.35 39.31 59.15 53.19 73.03 38.25 47.75 32.05 51.93 35.55 55.43
21 – 16 42.61 57.89 36.41 51.69 50.29 65.57 37.65 45.41 31.45 49.59 34.95 53.09
21 – 35 42.89 63.55 36.69 57.35 50.57 71.23 37.36 43.80 31.16 47.98 34.66 51.48
21 – 39 44.27 64.60 38.07 58.40 51.95 72.28 38.47 48.24 32.27 52.42 35.77 55.92
21 – 41 42.81 60.18 36.61 64.36 50.49 67.86 37.07 43.78 30.87 47.96 34.37 51.46
21 – 48 49.59 49.93 43.39 43.73 55.27 57.61 36.48 43.38 30.28 37.18 44.16 51.06
21 – 75 54.48 71.38 48.28 65.18 62.16 79.06 36.48 43.38 30.28 37.18 44.16 51.06
23 – 21 50.49 73.74 44.19 67.44 59.23 82.48 43.98 57.36 37.68 62.20 41.58 66.10
23 – 35 48.85 75.00 42.55 68.70 57.59 83.74 41.85 50.00 35.55 54.84 39.45 58.74
23 – 53 48.91 71.10 42.61 64.80 57.65 79.84 41.49 49.90 35.19 54.74 39.09 58.64
23 – 55 49.66 72.73 43.36 66.43 58.40 81.47 41.96 50.73 35.66 55.57 39.56 59.47
25 – 07 61.89 90.70 55.73 85.10 71.15 99.10 46.41 56.20 40.25 61.26 44.45 65.46
25 – 11 54.48 71.38 48.28 65.18 62.16 79.06 36.48 43.38 42.94 55.94 58.36 71.36
25 – 19 59.76 91.77 53.60 85.61 69.02 101.03 47.22 61.37 41.06 66.43 45.26 70.63
25 – 24 59.26 90.62 53.10 84.46 68.52 99.88 47.62 62.06 41.46 67.12 45.66 71.32
25 – 29 57.58 86.55 51.42 80.39 66.84 95.81 48.59 63.93 42.43 68.99 46.63 73.19
25 – 35 55.37 88.20 49.21 82.04 64.63 97.46 46.41 56.20 40.25 61.26 44.45 65.46
25 – 37 57.57 89.86 51.41 59.36 66.83 90.06 46.10 61.00 39.94 60.50 55.36 61.20
25 – 44 52.80 67.61 46.53 65.39 62.05 83.39 44.40 59.22 38.14 57.00 53.66 75.00
25 – 43 57.62 88.30 51.46 82.14 66.88 97.56 48.20 63.50 42.04 68.56 46.24 72.76
25 – 46 59.92 83.76 53.76 77.60 69.18 93.02 45.28 55.44 39.12 60.50 43.32 64.70
25 – 61 54.67 81.42 48.51 75.26 63.93 90.68 46.13 57.02 39.97 62.08 44.17 66.28
25 – 08 81.00 112.83 74.84 106.67 90.26 122.09 45.00 56.83 38.84 61.69 43.04 66.09
25 – 20 66.02 96.24 59.86 90.08 75.28 105.50 44.45 54.70 38.29 59.76 42.49 63.96
25 – 04 58.42 88.27 52.26 82.11 67.68 97.53 49.22 62.83 43.06 67.89 47.26 72.09
Weight in gram
