ZIF Connectors DL Introduction DL Product Introduction T he Cannon DL Series of Zero Insertion Force (ZIF) connectors fill the need in the medical, commercial/industrial, computer and peripheral equipment market places for low-cost, high performance multiple-wire power and signal connectors. DL connectors feature: a minimum rated life of 10,000 complete mating and unmating cycles with no performance loss; can be mated and unmated in less than two seconds even with as many as 2496 contacts; and they cost less (often as much as 25% less) per mated line than singular highdensity rack-and-panel connectors. Simple. Effective. Reliable. Durable. Combining their special design with commercialgrade materials and low cost crimp, PCB and wrappable hermaphroditic contacts, that may be hand or machine terminated, makes the DL Series of ZIF connectors the finest low-cost-per-matedline I/0 connectors available today. Materials and Finishes DL1/2/3 Housing DL5 Housing Crimp Contact* Square Post Contact Actuating Camshaft Insulator Retainer (Plug Only) Glass filled thermoplastic, UL 94V-1 rated, Color: Black Glass filled thermoplastic, UL 94V-0 rated, Color: Black Copper alloy, 50 inches gold over 50 inches nickel in mating area, gold flash on balance Copper alloy, 20 inches gold over 50 inches nickel in mating area, tin lead on balance Copper alloy, 50 inches gold over 50 inches nickel in mating area, gold flash on balance Copper alloy, 20 inches gold over 50 inches nickel in mating area, gold flash on balance Stainless steel, Passivated Stainless steel, Passivated * Order crimp contacts separately, see pages 52-53. 4 Dimensions are shown in mm (inch) Dimensions subject to change ZIF Connectors DL1 DL1 -- Plastic Body -- 156 Pin Connectors -- Crimp Contacts Plug 108,00 (4.255) 100,03 (3.938) DL1, DLM1, DLD1 16,26 (.640) 92,26 (3.631) 4X O 3,03 (.119) 24,90 (.980) 7,92 (.312) For contact cavity arrangement, see page 68. For panel cutout and mounting hole pattern, see page 65. Crimp contacts are to be ordered separately and installed by customer, see pages 52-53. Order actuating handle kit separately, see page 47. 23,10 (.910) 6,35 (.250) 54,81 (2.158) CAMSHAFT TURNING DIRECTION 20,10 (.792) Part Number 110535-0000 Nomenclature DL1-156P 92,10 (3.626) Receptacle 108,00 (4.255) 100,03 (3.938) 16,26 (.640) 92,00 (3.622) 4X O 3,03 (.119) 24,90 (.980) For contact cavity arrangement, see page 68. For panel cutout and mounting hole pattern, see page 65. Crimp contacts are to be ordered separately and installed by customer, see pages 52-53. 7,75 (.305) 20,32 (.800) 6,35 (.250) 20,10 (.792) Part Number 086-0030-000 14 Nomenclature DL1-156R 92,10 (3.626) Dimensions are shown in mm (inch) Dimensions subject to change ZIF Connectors DL1 DL1 -- Plastic Body -- 156 Pin Connectors -- Square Post Contacts Plug 108,00 (4.255) 16,26 (.640) 92,26 (3.631) DL1, DLM1, DLD1 100,03 (3.938) 4X O 3,03 (.119) 24,90 (.980) 7,92 (.312) For contact cavity arrangement, see page 68. For panel cutout and mounting hole pattern, see page 65. For PC hole pattern, see page 60. Front Removable 0,64 (.025) Square Posts 2,54 (.100) Centers. Order actuating handle kit separately, see page 47. 27,75 (1.093) A 6,35 (.250) 0,64 (.025) 50,16 (1.975) CAMSHAFT TURNING DIRECTION Part Number 110535-0012 110535-0025 110535-0026 110535-0030 110535-0040 Nomenclature DL1-156PW4 DL1-156PW4A DL1-156PW6 DL1-156PW6A DL110535-40 A 15,37 (.605) 15,37 (.605) 7,11 (.280) 7,11 (.280) 3,18 (.125) 20,10 (.792) 5 SPACES @ 2,54 (.100) = 12,70 (.500) 12 SPACES @ 2,54 (.100) = 30,48 (1.200) 12 SPACES @ 2,54 (.100) = 30,48 (1.200) 92,10 (3.626) Receptacle 108,00 (4.255) 100,03 (3.938) 92,00 (3.622) For contact cavity arrangement, see page 68. For panel cutout and mounting hole pattern, see page 65. For PC hole pattern, see page 60. Front Removable 0,64 (.025) Square Posts 2,54 (.100) Centers. 16,26 (.640) 4X O 3,03 (.119) 24,90 (.980) 7,75 (.305) A 24,97 (.983) 6,35 (.250) 0,64 (.025) 5 SPACES @ 2,54 (.100) = 12,70 (.500) Part Number 110536-1003 110536-1006 110536-1009 110536-1007 110536-1011 Nomenclature DL1-156RW4 DL1-156RW4B DL1-156RW6 DL1-156RW6B DL110536-1011 A 15,37 (.605) 15,37 (.605) 7,11 (.280) 7,11 (.280) 3,18 (.125) 20,10 (.792) 12 SPACES @ 2,54 (.100) = 30,48 (1.200) 12 SPACES @ 2,54 (.100) = 30,48 (1.200) 92,10 (3.626) Dimensions are shown in mm (inch) Dimensions subject to change 15 ZIF Connectors DL2 DL2 -- Plastic Body -- 96 Pin Connectors -- Crimp Contacts Plug 65,80 (2.592) 57,91 (2.280) 50,60 (1.994) 19,38 (.763) 28,12 (1.108) For contact cavity arrangement, see page 68. For panel cutout and mounting hole pattern, see page 65. Crimp contacts are to be ordered separately and installed by customer, see pages 52-53. Order actuating handle kit separately, see page 47. 7,92 (.312) DL2, DLM2, DLD2 4X O 3,03 (.119) 23,10 (.910) 6,35 (.250) 39,19 (1.543) CAMSHAFT TURNING DIRECTION 24,05 (.947) Part Number 110777-0000 Nomenclature DL2-96P 50,60 (1.994) Receptacle 65,80 (2.592) 57,91 (2.280) 50,60 (1.994) For contact cavity arrangement, see page 68. For panel cutout and mounting hole pattern, see page 65. Crimp contacts are to be ordered separately and installed by customer, see pages 52-53. 19,38 (.763) 4X O 3,03 (.119) 28,12 (1.108) 7,75 (.305) 6,35 (.250) 20,32 (.800) 24,05 (.947) Part Number 086-0031-000 Nomenclature DL2-96R 50,60 (1.994) Dimensions are shown in mm (inch) Dimensions subject to change 21 ZIF Connectors DL2 DL2 -- Plastic Body -- 96 Pin Connectors -- Square Post Contacts Plug 65,80 (2.592) 57,91 (2.280) 50,60 (1.994) 19,38 (.763) 4X O 3,03 (.119) DL2, DLM2, DLD2 28,12 (1.108) 7,92 (.312) For contact cavity arrangement, see page 68. For panel cutout and mounting hole pattern, see page 65. For PC hole pattern, see page 61. Front Removable 0,64 (.025) Square Posts 2,54 (.100) Centers. Order actuating handle kit separately, see page 47. 27,75 (1.093) A 0,64 (.025) 6,35 (.250) 34,54 (1.360) CAMSHAFT TURNING DIRECTION 7 SPACES @ 2,54 (.100) = 17,78 (.700) 24,05 (.947) Part Number 110777-0008 110777-0022 110777-0025 Nomenclature DL2-96PW4 DL2-96PW4A DL2-96PW6A A 15,37 (.605) 15,37 (.605) 7,11 (.280) 6 SPACES @ 2,54 (.100) = 15,24 (.600) 6 SPACES @ 2,54 (.100) = 15,24 (.600) 50,60 (1.994) Receptacle 65,80 (2.592) 57,91 (2.280) 50,60 (1.994) 19,38 (.763) 4X O 3,03 (.119) 28,12 (1.108) For contact cavity arrangement, see page 68. For panel cutout and mounting hole pattern, see page 65. For PC hole pattern, see page 61. Front Removable 0,64 (.025) Square Posts 2,54 (.100) Centers. 7,75 (.305) A 24,97 (.983) 6,35 (.250) 0,64 (.025) 7 SPACES @ 2,54 (.100) = 17,78 (.700) 24,05 (.947) Part Number 110855-0008 110855-0013 110855-0014 22 Nomenclature DL2-96RW4 DL2-96RW4B DL2-96RW6B A 15,37 (.605) 15,37 (.605) 7,11 (.280) 6 SPACES @ 2,54 (.100) = 15,24 (.600) 6 SPACES @ 2,54 (.100) = 15,24 (.600) 50,60 (1.994) Dimensions are shown in mm (inch) Dimensions subject to change ZIF Connectors DL3 DL3 -- Plastic Body -- 60 Pin Connectors -- Crimp Contacts Plug 65,80 (2.592) 57,91 (2.280) 50,55 (1.992) 11,89 (.468) 4X O 3,03 (.119) 24,90 (.981) 7,92 (.312) DL3, DLM3 For contact cavity arrangement, see page 68. For panel cutout and mounting hole pattern, see page 65. Crimp contacts are to be ordered separately and installed by customer, see pages 52-53. Order actuating handle kit separately, see page 47. 23,10 (.910) 6,35 (.250) 39,19 (1.543) CAMSHAFT TURNING DIRECTION Part Number 110900-0008 Nomenclature DL3-60P 49,02 (1.931) Receptacle 65,80 (2.592) 57,91 (2.280) 50,50 (1.988) For contact cavity arrangement, see page 68. For panel cutout and mounting hole pattern, see page 65. Crimp contacts are to be ordered separately and installed by customer, see pages 52-53. 11,89 (.468) 4X O 3,03 (.119) 24,90 (.981) 7,75 (.305) 20,32 (.800) 6,35 (.250) 19,18 (.755) Part Number 086-0032-000 28 Nomenclature DL3-60R 49,02 (1.931) Dimensions are shown in mm (inch) Dimensions subject to change ZIF Connectors DL3 DL3 -- Plastic Body -- 60 Pin Connectors -- Square Post Contacts Plug 65,80 (2.592) 57,91 (2.280) 50,55 (1.992) 4X O 3,03 (.119) 24,90 (.981) 7,92 (.312) 27,75 (1.093) DL3, DLM3 For contact cavity arrangement, see page 68. For panel cutout and mounting hole pattern, see page 65. For PC hole pattern, see page 62. Front Removable 0,64 (.025) Square Posts 2,54 (.100) Centers. Order actuating handle kit separately, see page 47. 11,89 (.468) A 0,64 (.025) 6,35 (.250) 34,54 (1.360) CAMSHAFT TURNING DIRECTION 5 SPACES @ 2,54 (.100) = 12,70 (.500) Part Number 110900-0006 110900-0013 110900-0014 Nomenclature DL3-60PW4 DL3-60PW4A DL3-60PW6A A 15,37 (.605) 15,37 (.605) 7,11 (.280) 19,94 (.785) 4 SPACES @ 2,54 (.100) = 10,16 (.400) 49,02 (1.931) 4 SPACES @ 2,54 (.100) = 10,16 (.400) Receptacle 65,80 (2.592) 57,91 (2.280) 50,50 (1.988) 11,89 (.468) 4X O 3,03 (.119) For contact cavity arrangement, see page 68. For panel cutout and mounting hole pattern, see page 65. For PC hole pattern, see page 62. Front Removable 0,64 (.025) Square Posts 2,54 (.100) Centers. 24,90 (.981) 7,75 (.305) 24,97 (.983) A 0,64 (.025) 6,35 (.250) 5 SPACES @ 2,54 (.100) = 12,70 (.500) 19,94 (.785) Part Number 110901-0004 110901-0009 110901-0010 Nomenclature DL3-60RW4 DL3-60RW4B DL3-60RW6B A 15,37 (.605) 15,37 (.605) 7,11 (.280) 4 SPACES @ 2,54 (.100) = 10,16 (.400) 49,02 (1.931) 4 SPACES @ 2,54 (.100) = 10,16 (.400) Dimensions are shown in mm (inch) Dimensions subject to change 29 ZIF Connectors DL5 DL5 -- Plastic Body -- 260 Pin Connectors -- Crimp Contacts Plug For contact cavity arrangement, see page 69. For panel cutout and mounting hole pattern, see page 65. Crimp contacts are to be ordered separately and installed by customer, see pages 52-53. Order actuating handle kit separately, see page 47. Nomenclature DL5-260P DL5, DLM5 Part Number 111986-0014 Receptacle For contact cavity arrangement, see page 69. For panel cutout and mounting hole pattern, see page 65. Crimp contacts are to be ordered separately and installed by customer, see pages 52-53. Part Number 086-4501-000 Nomenclature DL5-260R Dimensions are shown in mm (inch) Dimensions subject to change 35 ZIF Connectors DL5 DL5 -- Plastic Body -- 260 Pin Connectors -- Square Post Contacts Plug For contact cavity arrangement, see page 69. For panel cutout and mounting hole pattern, see page 65. For PC hole pattern, see page 62. Front Removable 0,64 (.025) Square Posts 2,54 (.100) Centers. Order actuating handle kit separately, see page 47. DL5, DLM5 Part Number 111986-0003 111986-0000 Nomenclature DL5-260PW4A DL5-260PW6A A 15,37 (.605) 7,11 (.280) Receptacle For contact cavity arrangement, see page 69. For panel cutout and mounting hole pattern, see page 65. For PC hole pattern, see page 62. Front Removable 0,64 (.025) Square Posts 2,54 (.100) Centers. Part Number 111987-0001 111987-0000 36 Nomenclature DL5-260RW4B DL5-260RW6B A 15,37 (.605) 7,11 (.280) Dimensions are shown in mm (inch) Dimensions subject to change