8D Series Range Extension
A Universal Platform
3
© 2013 - SOURIAU
8D Series Range Extension
Introduction
Since the early 80’s, Souriau is a major supplier of 38999 Series III, the screw-coupled version of MIL-DTL-38999.
Present on the main international programs, Souriau has developed a range of products that meet the
performance required in extreme environments (civil and military aeronautics, ground, industrial, marine and
offshore).
Always pushing the boundaries in term of innovation, Souriau’s teams have continuously improved this range of
connectors. Today Souriau remains innovative with cadmium free and RoHS solutions. In 2009 Souriau was the
first to be QPL qualified for Zinc Nickel plating.
This product family is in accordance with MIL-DTL-38999 Series III, EN 3645, CECC (standard for bronze shell),
and also meets many customers’ standards (Rolls Royce, ABS, BACC, ...)
Contents
• Introduction ....................................................................... 03
• 8D Series - Product overview ...................................... 06
• 8D Series - A superior concept .................................. 07
• Technical features ............................................................ 08
• Contact layouts ................................................................. 10
• Ordering information ....................................................... 17
• micro38999 ...................................................................... 24
• RoHS solution ................................................................... 24
• Double Flange .................................................................. 25
• Integrated Clinch Nut ..................................................... 25
• High Density ...................................................................... 26
• PCB Contact without Shoulder .................................... 26
• Power Contact .................................................................. 27
• High Power Contact ........................................................ 27
• Quadrax Contact .............................................................. 28
• ELIO® Contact ................................................................... 28
• Rack & Panel ..................................................................... 29
• 230V Connector .............................................................. 29
• Reinforced Sealing .......................................................... 30
• Hermetic Version ............................................................. 30
• RJ45/USB .......................................................................... 31
• 8TFD: Filter Connector .................................................. 31
• 8D8/8D9 Series .............................................................. 32
• 8DB: Bulkhead ................................................................. 32
8D Standard Series
8D Series Range Extension
8D Series
Standard Series
8D Series
8D Series - Product overview ......................................................................................................
8D Series - A superior concept ..................................................................................................
Technical features ...........................................................................................................................
Contact layouts ................................................................................................................................
Ordering information:
Souriau part numbers ..............................................................................................................
MIL-DTL-38999 Series III part numbers ...........................................................................
EN3645 part numbers ............................................................................................................
BACC part numbers .................................................................................................................
Souriau JVS (bronze) part numbers ....................................................................................
CECC part numbers .................................................................................................................
06
07
08
10
17
18
19
20
21
21
8D Series
66 © 2013 - SOURIAU
8D Series - Product overview
Standard Series
Derived Series
► 5 different materials
► A full platform that matches any environment
► Different platings (including RoHS & Cadmium free platings)
► Various possibilities of range extension
& shell variant from Standard Series
► The only limit is your imagination: Consult us !
►
Quadrax
►
Power / High Power
►
Reinforced Sealing
►
Hermetic
►
Clinch Nut
►
Double Flange
►
Fuel Tank
►
ELIO
®
Fiber Optic
►
Coax BMA
►
8D Aluminum
►
8D Composite
►
8D Stainless Steel
►
8D Bronze
►
8D Titanium
►
RJ45/USB
7
© 2013 - SOURIAU
8D Series
8D Series - A superior concept
A full range of contacts
► Multi-contact technology provides versatile connectors
► Various contact styles
► Crimp ► Solder cup ► PC tails ► Wire wrap ► PCB contacts without shoulder
► Common cavity for all #8 contacts
►
Signal transmission
►
High power transmission
Up to 850A
►
High speed data transmission
►
Quadrax
►
Concentric Twinax
►
Coax
►
ELIO
®
fiber optic
Metallic clips
► Unique clip retention technology
► High performance contact retention system:
► Insure high temperature withstanding
► Provides superior strength in vibrations
► Better retention characteristics than plastic clips
High performance sealing
► IP67
► Each contact cavity is individually sealed
Accessories available
► Protective caps, backshells, tools, ...
8D Series
88 © 2013 - SOURIAU
Description
• High contact density layouts available
• Screw coupling, Shell size from 9 to 25
• Contact protection: 100% Scoop proof
• Protected by cadmium, nickel, green
zinc cobalt or black zinc nickel plating
• RFI - EMI shielding and shell to shell
continuity
• Accessories available (protective caps,
backshells, etc… )
• Hermetic versions
• High power up to 850A
• Optical layouts
• 230V layouts available (ABS22-19, ABS22-
20, ABS22-21 & ABS22-22 qualied)
Applications
• Civil and Military Aerospace
• Marine and Offshore Equipment
• Defense and Ground Military
• Industrial
Standards
• MIL-DTL-38999 Series III
• EN3645
• BACC63CT/CU; BACC63DB/DC
Technical features
Mechanical
• Shell:
Aluminum, composite, stainless steel, bronze
• Shell plating:
. Aluminum shell:
Cadmium olive drab (W)
Nickel (F)
Black zinc nickel (Z)
Green zinc cobalt (ZC)
. Composite shell:
Cadmium olive drab (J)
Nickel (M)
Without plating (X)
. Stainless steel shell:
Passivated (K)
Nickel (S)
. Titanium shell:
Without plating (TT)
Nickel (TF)
. Bronze shell:
Without plating
• Insulator: Thermoplastic
• Grommet and interfacial seal:
Silicone elastomer
• Contacts: Copper alloy
• Contacts plating: Gold over nickel plated
• Endurance:
. 500 mating cycles all materials
. 1500 mating cycles for composite
connectors with specifics contacts
• Shock:
300g, 3 ms according EN 2591-D2
method A
• Vibration:
. Sinus:
. 10 à 2000 Hz, 3x12 hrs
(60g, 140 - 2000 Hz) with T° cycling
. Random:
. 50 to 2000 Hz, 2x8 Hrs
(1g2/ Hz, 100 - 2000Hz) at T° max.
. 25 to 2000 Hz, 2x8 Hrs
(5g2/ Hz, 100 - 300Hz) at ambiant T°
Test with accessories in acc with
EN2591-D3
• Contact retention:
Weight comparison
Example for a plug shell size 15
Materials Weight
Stainless
steel 58.80 g
Titanium 33.90 g
Aluminum 20.35 g
Composite 14.30 g
42%
lighter
40%
lighter
30%
lighter
HD
Contacts size 22 20 16 12 8 4
Min force in N 44 67 111 111 111 200
9
© 2013 - SOURIAU
8D Series
Electrical
• Test voltage rating (Vrms)
• Contact resistance
• Insulation resistance:
≥ 5 000 MΩ (under 500 Vdc)
• Contact rating:
• Shell continuity
. Aluminum shell:
Cadmium olive drab (W): 2.5 mΩ
Nickel (F): 1 mΩ
Black zinc nickel (Z): 2.5 mΩ
Green zinc cobalt (ZC): 2.5 mΩ
. Composite shell:
Cadmium olive drab (J): 3 mΩ
Nickel (M): 3 mΩ
. Stainless steel shell:
Passivated (K): 10 mΩ
Nickel (S): 1 mΩ
. Titanium shell:
Without plating (TT): 10 mΩ
Nickel (TF): 1 mΩ
. Bronze shell:
Without plating: 5 mΩ
• Shielding:
. Aluminum shell:
F: 65 db at 10 GHz
Z, F & W: 85 db at 1 GHz
Z & W: 50 db at 10 GHz
ZC: Consult us
. Composite shell:
J & M: 85 db at 1 GHz
. Stainless steel shell:
K: 45 db at 10 GHz
S: 65 db at 10 GHz
. Titanium shell:
TT: 45 db at 10 GHz
TF: 65 db at 10 GHz
. Bronze shell:
85 db at 10 GHz
Climatics
• Temperature range:
. Aluminum shell:
W: -65°C +175°C
F: -65°C +200°C
Z: -65°C +200°C
ZC: -65°C +175°C
. Composite shell:
J: -65°C +175°C
M: -65°C +200°C
Without plating (X): -65°C +175°
. Stainless steel shell:
K: -65°C +200°C
S: -65°C +200°C
. Titanium shell:
TT: -65°C +200°C
TF: -65°C +200°C
. Bronze shell:
Without plating: -65°C +175°C
• Sealing:
Mated connectors meet altitude immersion
requirements of MIL-DTL-38999.
• Salt spray:
. Aluminum shell:
W: 500 Hrs
F: 48 Hrs
Z: 500 Hrs
ZC: 250 Hrs
. Composite shell:
J: 2000 Hrs
M: 2000 Hrs
Without plating (X): 2000 Hrs
. Stainless steel shell:
K: 500 Hrs
S: 500 Hrs
. Titanium shell:
TT: 500 Hrs
TF: 48 Hrs
. Bronze shell:
Without plating: 500 Hrs
Resistance to fluids
• According to MIL-DTL-38999 standard
. Gasoline: JP5 (OTAN F44)
. Mineral hydraulic fluid: MIL-H-5606
(OTAN H515)
. Synthetic hydraulic fluid: Skydrol 500 B4
• LD4 (SAE AS 1241)
. Mineral lubricating: MIL-L-7870A
(OTAN 0142)
. Synthetic lubricating: MIL-L-23699
(OTAN 0156), MIL-L-7808
. Cleaning fluid: MIL-DTL-25769 diluted
. De-icing fluid: MIL-A-8243
. Extinguishing fluid: Bromochloromethane
. Cooling fluid: Coolanol
Service sea level at 21000 m
R 400 N/A
M 1 300 800
N 1 000 600
I 1 800 1 000
II 2 300 1 000
Contacts size 26 22 20 16 12 8 4
Resistance mΩ16 14.6 7. 3 3.8 3.5 3 2
Contacts size 26 22 20 16 12 8 4
Rating (A) 357. 5 13 23 45 80
8D Series
1010 © 2013 - SOURIAU
Contact layouts
Contact #22D
Contact #20
Contact #16
Contact #12
Contact #10
Contact #8 Coax or Concentric Twinax - consult us, Concentric Twinax = Triax
Contact #8 Power
Contact #8 Quadrax
Contact ELIO® (fiber optic)
Contact #4 Power
35
6#22D
Service M
09 / A
1 Optical
position
01
1#8 Quadrax
12
12#26
Service R
05 98
3#20
Service I
HD
ELIO® fiber optic Ethernet Quadrax High Density layout Note: Concentric Twinax = Triax
HD
01
1#12
Service II
all series
excepted JVS
26
26#26
Service R
01 02 04 05 12 2202
1#8 Coax
Service I
only for JVS
2#16
Service I
2 Optical
positions
4#20
Service I
5#20
Service I
1#12
Service II
only for JVS
4#22D
Service M
11 / B
35 80 98 9981
13#22D
Service M
1#8 Concentric
Twinax
Service I
1#8 Quadrax 6#20
Service I
7#20
Service I
80
Spec 251
1#8 Power
HD
11
© 2013 - SOURIAU
8D Series
Contact layouts
13 / C
03 04 08 26 35 4304
3#16
Service I
4#16
Service I
4 Optical
positions
8#20
Service I
2#12
6#22D
Service M
22#22D
Service M
43#26
Service R
98
10#20
Service I
HD
15 / D
5#16
Service II
05
6 Optical
positions
1#16
14#20
Service I
18
18#20
Service I
19
19#20
Service I
35 97
37#22D
Service M
4#16
8#20
Service I
15
06
ELIO® fiber optic Ethernet Quadrax High Density layout
HD
8D Series
1212 © 2013 - SOURIAU
Contact layouts
ELIO® fiber optic Ethernet Quadrax Note: Concentric Twinax = Triax
19 / F
181108
8 Optical
positions
11#16
Service II
14#22D
4#8 Concentric
Twinax
Service M
18
Spec 251 28 32 35
14#22D
4#8 Power
26#20
2#16
Service I
32#20
Service I
66#22D
Service M
14#22D
4#8 Quadrax
84
H1
1#00
High power
17 / E
02 22
35 75
38#22D
1#8 Concentric
Twinax
Service M
2#12
2#8 Concentric
Twinax
Service M
55#22D
Service M
2#8 Concentric
Twinax
Service M
9982
2#12
2#8 Quadrax
38#22D
1#8 Quadrax
2#8 Quadrax 2#16
21#20
Service I
818075
Spec 251
2#8 Power
22
Spec 251 26
2#12
2#8 Power
26#20
Service I
02
Spec 251 06 08
38#22D
1#8 Power
6#12
Service I
8#16
Service II
4#12
16#22D
Service M
20
13
© 2013 - SOURIAU
8D Series
Contact layouts
ELIO® fiber optic Ethernet Quadrax Note: Concentric Twinax = Triax
86
23 / H
6#8 Concentric
Twinax
Service M
06
21#16
Service II
32#20
Service I
35
100#22D
Service M
53
53#20
Service I
54 55
4#12, 9#16
40#22D
Service M
55#20
Service I
21 32
6#8 Power
Service M
06
Spec 251
6#8 Quadrax
H1
1#000
High power
21 / G
17#22D
2#8 Quadrax
78
11#12
Service I
12 Optical
positions
11
42
2#4 Power
Service I
4#8 Quadrax
84
18#20
2#8 Quadrax
80
48
4#8 Power
Service I
55#22D
4#12
Service M
6#16
2#4 Power
Service I
75
4#8 Concentric
Twinax
Service M
59 72 75
Spec 251
4#8 Power
77
17#22D
2#8 Concentric
Twinax
Service M
77
Spec 251
17#22D
2#8 Power
16#16
Service II
20
18#20
2#8 Concentric
Twinax
Service M
16 20
Spec 251
18#20
2#8 Power
35
79#22D
Service M
39 41
2#16
37#20
Service I
41#20
Service I
12
8D Series
1414 © 2013 - SOURIAU
Contact layouts
ELIO® fiber optic Ethernet Quadrax *For classes F, W, K, S only Note: Concentric Twinax = Triax
25 / J
48#20
8#16
Service I
97#22D
2#8 Concentric
Twinax
Service M
19
19#12
Service I
04 07
20*
10#20, 13#16
4#12 Coax
3#8 Concentric
Twinax
Service N
24 Optical
positions
29#16
Service I
37
37#16
Service II
41
22#22D, 3#20
11#16, 2#12
3#8 Concentric
Twinax
Service M
43 44
23#20
20#16
Service I
4#16
4#4 Power
Service I
29
46
40#20, 4#16
2#8 Coax
Service I
10#20
13#16
4#12 Coax
3#8 Quadrax
22#22D
3#20, 11#16
2#12
3#8 Quadrax
97#22D
2#8 Quadrax
40#20
4#16
2#8 Quadrax
36#22D
6#8 Quadrax
8#8 Quadrax
90
40#20, 4#16
2#8 Concentric
Twinax
Service I
80
81 82 86 87 88
128#22D
Service M
35
61#20
Service I
61
24
46
Spec 251
40#20, 4#16
2#8 Power
Service I
41
Spec 251
22#22D, 3#20
11#16, 2#12
3#8 Power
20*
Spec 251 24
10#20
13#16, 4#12
3#8 Power
12#16
12 # 12
Service I
97#22D
2#8 Power
08
8#8 Concentric
Twinax
Service M
07
Spec 251 08
Spec 251
8#8 Power
11
2#20
9#10
Service N
17
36#22D
6#8 Concentric
Twinax
17
Spec 251
36#22D
6#8 Power
H1
1#0000
High power
8D Series
1515 © 2013 - SOURIAU
Contact layouts (matrix)
3Souriau’s layout
QSouriau’s layout & Layout according to corresponding norm
(1) Grounded insert only - Please consult us
#8 Pow: Power; Qdx: Quadrax; Twx: Concentric Twinax
Shell
size Layout
MIL-DTL-38999
(QPL)
Aluminum,
Stainless steel
& Composite
8D
Titanium
JVS-CECC
Bronze
connector
Hermetics EN3645
BACC63
CT/CU
DB/DC
Number
of
contacts
#26 #22D #20 # 16 # 12 # 10 #8 #4
Fiber
optic
or
High
power
09 / A
09-01 3 3 3 1 1 Optic.
09-05 (1) 3 3 3 1 1 Qdx
09-12 312 12
09-35 Q3Q3Q Q 6 6
09-98 Q3Q3Q Q 3 3
11 / B
11-01 3 3 1 1
11-01 3 3 3 1 1 Coax
11-02 Q3Q Q Q 2 2
11-02 3 3 3 2 2 Optic.
11-04 Q3 3 Q4 4
11-05 Q3Q Q Q 5 5
11-12 31 1
11-22 3 3 3 4 4
11-26 326 26
11-35 Q3Q3Q Q 13 13
11-80 3 3 3 1 1 Twx
11-80 sp 251 3 3 3 1 1 Pow
11-81 3 3 3 1 1 Qdx
11-98 Q3Q3Q Q 6 6
11-99 Q3Q Q Q 7 7
13 / C
13-03 3 3 3 3
13-04 Q3Q3Q Q 4 4
13-04 3 3 3 4 4 Optic.
13-08 Q3Q3Q Q 8 8
13-26 3 3 Q Q 8 6 2
13-35 Q3Q3Q Q 22 22
13-43 343 43
13-98 Q3Q3Q Q 10 10
15 / D
15-05 Q3Q Q Q 5 5
15-06 3 3 3 6 6 Optic
15 - 15 Q3Q Q Q 15 14 1
15-18 Q3Q3Q Q 18 18
15-19 Q3Q Q Q 19 19
15-35 Q3Q3Q Q 37 37
15-97 Q3Q3Q Q 12 8 4
17 / E
17-02 3 3 3 Q Q 39 38 1 Twx
17-02 sp 251 3 3 3 39 38 1 Pow
17 - 0 6 Q3Q Q Q 6 6
17-08 Q3Q3Q Q 8 8
17-20 3 3 3 20 16 4
17-22 3 3 3 4 2 2 Twx
17-22 sp 251 3 3 3 4 2 2 Pow
17-26 Q3Q3Q Q 26 26
17-35 Q3Q3Q Q 55 55
17 - 7 5 3 3 3 2 2 Twx
17-75 sp 251 3 3 3 2 2 Pow
17-80 3 3 3 4 2 2 Qdx
17 - 8 1 3 3 3 39 38 1 Qdx
17-82 3 3 3 Q2 2 Qdx
17-99 Q3Q Q Q 23 21 2
19 / F
19-08 3 3 3 8 8 Optic.
19-11 Q3Q Q Q 11 11
19-18 Q3 3 Q18 14 4 Twx
19-18 sp 251 3 3 3
19-28 Q3Q Q 28 26 2
19-32 Q3Q Q Q 32 32
19-35 Q3Q3Q Q 66 66
19-84 3 3 3 18 14 4 Qdx
19-H1 31 1 #00
16
© 2013 - SOURIAU
8D Series
Contact layouts (matrix)
3Souriau’s layout (3) For classes F, W, S, K only (6) 4 #12 coax (2+2)
QSouriau’s layout & Layout according to corresponding norm (4) For classes F, W, K only #8 Pow: Power; Qdx: Quadrax; Twx: Concentric Twinax
(2) For CECC, layout 25-08 only delivered without contact (5) Qualied BACC63DB/DC only
Shell
size Layout
MIL-DTL-38999
(QPL)
Aluminum,
Stainless steel
& Composite
8D
Titanium
JVS-CECC
Bronze
connector
Hermetics EN3645
BACC63
CT/CU
DB/DC
Number
of
contacts
#26 #22D #20 # 16 # 12 # 10 #8 #4
Fiber
optic
or
High
power
21 / G
21-11 Q3Q Q Q 11 11
21-12 3 3 3 12 12 Optic
21-16 Q3Q Q Q 16 16
21-20 3 3 3 Q20 18 2 Twx
21-20 sp 251 3 3 3 20 18 2 Pow
21-35 Q3Q Q Q 79 79
21-39 Q3Q Q Q 39 37 2
21-41 Q3Q3Q Q 41 41
21-42 3 3 3 2 2 Pow
21-48 3 3 Q34 4 Pow
21-59 3 3 3 59 55 4
21-72 3 3 3 8 6 2 Pow
21-75 Q3 3 Q Q 4 4 Twx
21-75 sp 251 3 3 3 4 4 Pow
21-77 3 3 19 17 2 Twx
21-77 sp 251 3 3 3 19 17 2 Pow
21-78 3 3 Q19 17 2 Qdx
21-80 3 3 3 20 18 2 Qdx
21-84 3 3 3 Q4 4 Qdx
23 / H
23-06 3 3 3 6 6 Twx
23-06 sp 251 3 3 3 6 6 Pow
23-21 Q3Q Q Q 21 21
23-32 Q3 3 32 32
23-35 Q3Q Q Q 100 100
23-53 Q3Q3Q Q 53 53
23-54 3 3 3 Q53 40 9 4
23-55 Q3Q3Q Q 55 55
23-86 3 3 3 6 6 Qdx
23-H1 31 1 #000
25 / J
25-04 Q333Q Q 56 48 8
25-07 Q3 3 Q Q 99 97 2 Twx
25-07 sp 251 3 3 3 99 97 2 Pow
25-08 Q3Q (2) Q Q 8 8 Twx
25-08 sp 251 3 3 3 8 8 Pow
25-11 Q3 3 Q Q 11 2 9
25-17 3 3 3 42 36 6 Twx
25-17 sp 251 3 3 3 42 36 6 Pow
25-19 Q3Q Q Q 19 19
25-20 Q3 33) Q (4) Q (5) 30 10 13 4 6) 3 Twx
25-20 sp 251 3 3 3 30 10 3 4 3 Pow
25-24 Q3Q Q Q 24 12 12
25-24 3 3 3 24 24 Optic.
25-29 Q3Q Q Q 29 29
25-35 Q3Q Q Q 12 8 12 8
25-37 Q3 3 Q Q 37 37
25-41 3 3 3 41 22 3 11 2 3 Twx
25-41 sp 251 3 3 3 41 22 3 11 2 3 Pow
25-43 Q3Q Q Q 43 23 20
25-44 3 3 3 8 4 4 Pow
25-46 Q3 3 Q Q 46 40 4 2 Coax
25-46 sp 251 3 3 3 46 40 4 2 Pow
25-61 Q3Q Q Q 61 61
25-80 3 3 3 30 10 13 4 3 Qdx
25-81 3 3 3 41 22 3 11 2 3 Qdx
25-82 3 3 3 99 97 2 Qdx
25-86 3 3 3 46 40 4 2 Qdx
25-87 3 3 3 42 36 6 Qdx
25-88 3 3 3 8 8 Qdx
25-90 3 3 3 46 40 4 2 Twx
25-H1 31 1 #0000
8D Series
1717 © 2013 - SOURIAU
Souriau part numbers
Basic Series 8D 0 11 W 35 P N L
Shell style:
0: Square flange receptacle
1: In line receptacle (Aluminum only)
7: Jam nut receptacle (Aluminum, Stainless steel & Titanium only)
5: Plug with RFI shielding
Type:
None: Connectors with standard crimp contacts.
L: Receptacle with long PC tail (male and female size #22D, #20).
C: Receptacle with short PC tail (male and female #22D, #20, #16).
S: Receptacle with specific PC tail (male et female #22D)
W: Receptacle with male contacts #22D for wire wrap (3 wraps)
T: Receptacle with male contacts #20 for wire wrap (2 wraps)
P: Receptacle with solder cup - only available for Reinforced sealing Series (see
page 75) - male and female size #22D; male #16 & #12; female #16 & #12
and male female #20 please consult us
Shell size: 09, 11, 13, 15, 17, 19, 21, 23, 25
Plating:
W: Olive drab cadmium (Aluminum only)
F: Nickel (Aluminum only)
ZC: Green zinc cobalt (Aluminum only)
Z: Black zinc nickel (Aluminum only)
J: Olive drab cadmium (Composite only)
M: Nickel (Composite only)
X: Without plating (Composite only)
K: Passivated (Stainless steel only)
S: Nickel (Stainless steel only)
TT: Without plating (Titanium only)
TF: Nickel (Titanium only)
Contact layout: See pages 10 to 13
Contact type:
P: Pin (500 mating/unmating)
S: Socket (500 mating/unmating)
H: Pin (1500 mating/unmating - Composite only)
J: Socket (1500 mating/unmating - Composite only)
A: Connector supplied less pin contact or with specic contacts (connector marking: A + orientation)
B: Connector supplied less socket contact or with specic contacts (connector marking: B + orientation)
Orientation: N, A, B, C, D, E, T, V
Specification:
046: Tinned straight PC tail
251: Connector provided with power contacts (layouts with contact #8)
022: Fuel tank
600: 230V qualied connector (stainless steel & composite, T or V orientation mandatory - Consult us for available layouts)
Special custom:
None: Standard plastic cap
M: Antistatic plastic cap
L: For P or S contact type only, connectors delivered without contacts, connectors marking P or S plus orientation
Note: Stainless steel plug with reinforced locking available, please consult us.
8D Series
1818 © 2013 - SOURIAU
MIL-DTL-38999 Series III part numbers
Note: To place a MIL connectors order delivered without MIL removable crimp contacts and keep P or S plus orientation marking, it must be spe-
cify clearly on the order (by adding a sufx L at the end of the P/N or specied in comment).
Basic Series D38999 20 W B 35 P N L
Shell style:
20: Square flange receptacle
24: Jam nut receptacle (Aluminum & Stainless steel only)
26: Plug with RFI shielding
Plating:
Z: Black zinc nickel (Aluminum)
W: Olive drab cadmium (Aluminum)
F: Nickel (Aluminum)
J: Olive drab cadmium (Composite)
M: Nickel (Composite)
K: Passivated (Stainless steel)
S: Nickel (Stainless steel)
Shell size: 09=A, 11=B, 13=C, 15=D, 17=E, 19=F, 21=G, 23=H, 25=J
Contact layout: See pages 15 & 16 for layout according to MIL-DTL-38999
Contact type:
P: Pin
S: Socket
A: Connector supplied less pin contact or with specic contacts (connector marking: A + orientation)
B: Connector supplied less socket contact or with specic contacts (connector marking: B + orientation)
Orientation: N, A, B, C, D, E
L: For P or S contact type only, connector delevired without contacts, connector marking P or S (without L)
19
© 2013 - SOURIAU
8D Series
EN3645 part numbers
Basic Series EN3645 W 6 GN 35 B N
Plating:
W: Olive drab cadmium (Aluminum)
F: Nickel (Aluminum)
J: Olive drab cadmium (Composite)
M: Nickel (Composite)
K: Stainless steel passivated (Stainless steel)
Shell style:
0: Square flange receptacle
6: Plug
7: Jam nut receptacle (Aluminum & Stainless steel only)
Shell size: 09=A, 11=B, 13=C, 15=D, 17=E, 19=F, 21=G, 23=H, 25=J
Grounding:
N: Standard insert not grounded
Contact layout:
See pages 15 & 16 for layout according to EN3645
Contact type:
M: Pin
F: Socket
A: Connector supplied less pin contact
B: Connector supplied less socket contact
Orientation: N, A, B, C, D, E
8D Series
2020 © 2013 - SOURIAU
BACC part numbers
Basic Series:
BACC63CT: 8D5*M (composite plug)
BACC63CU: 8D0*M (composite square flange receptacle)
BACC63DB: 8D5*K (stainless steel plug)
BACC63DC: 8D0*K (stainless steel square flange receptacle)
BACC63CT 13 -98 P N H
Shell size:
09=A, 11 =B, 13 =C, 15 =D, 17 =E, 19 =F, 21=G, 23=H, 25=J
Plating & grounding:
-: Nickel plated, ungrounded
G: Nickel plated, grounded
D: Cadmium plated, ungrounded
C: Cadmium plated, grounded
Contact layout:
See pages 15 & 16 for layout according to BACC
Contact type:
P: Pin
S: Socket
Orientation:
N, A, B, C, D, E
Specification:
None: With contacts
H: Without contact & without ller plug
21
© 2013 - SOURIAU
8D Series
Souriau JVS (bronze) part numbers
CECC part numbers
Basic Series JVS 16 A11 35 P N -
Shell style:
00: Square flange receptacle
07: Jam nut receptacle
16 : Plug with RFI shielding
Material:
A: Bronze housing material
Shell size:
09, 11, 13, 15, 17, 19, 21, 23, 25
Contact layout:
See pages 10 to 14
Contact type:
P: Pin A: Connector supplied less pin contact or with specic contacts (connector marking: A + orientation)
S: Socket B: Connector supplied less socket contact or with specic contacts (connector marking: B + orientation)
Orientation:
N, A, B, C, D, E
Specification:
251: Connector provides with power contacts (layouts with contacts #8)
CI: Printed board mounting contacts
LI: Receptacle with long PC tail (pin or socket #22D)
L: For P or S contact type only, connectors delivered without contacts, connectors marking P or S plus orientation
Basic Series C 752 002 B B 98 M C N A 0 1 G
Shell style:
A: Plug
B: Square flange receptacle
C: Jam nut receptacle
Shell size:
09=A, 11=B, 13=C, 15=D, 17=E, 19=F, 21=G, 23=H, 25=J
Contact layout:
See pages 15 & 16 for layout according to CECC
Contact type:
M: Pin
F: Socket
Type of contact termination:
C: Crimp contact
Orientation:
N, A, B, C, D, E
Shell material:
A: Aluminum bronze
Supply code:
0: Connectors supplied with contacts
1: Connectors supplied without contacts
Assessment level:
1: Level 1
Performance level:
G: Level G
Note: C 752 002 refers to the abbreviated form of the CECC 75 201-002 type designation.
8D Series
Range Extension
8D Series
micro38999 ......................................................................................................................................
RoHS solution ...................................................................................................................................
Double Flange ..................................................................................................................................
Integrated Clinch Nut .....................................................................................................................
High Density .....................................................................................................................................
PCB Contact without Shoulder ....................................................................................................
Power Contact ..................................................................................................................................
High Power Contact .......................................................................................................................
Quadrax Contact .............................................................................................................................
ELIO® Contact ..................................................................................................................................
Rack & Panel .....................................................................................................................................
230V Connector .............................................................................................................................
Reinforced Sealing ..........................................................................................................................
Hermetic Version ............................................................................................................................
RJ45/USB ..........................................................................................................................................
8TFD: Filter Connector ..................................................................................................................
8D8/8D9 Series ..............................................................................................................................
8DB: Bulkhead .................................................................................................................................
24
24
25
25
26
26
27
27
28
28
29
29
30
30
31
31
32
32
8D Series Range Extension
2424 © 2013 - SOURIAU
Product range extension
RoHS Solution
See «micro38999, A Complete Miniature Range»
catalog on www.souriau.com
See «RoHS Black Zinc Nickel - The Cadmium Free
Solution» catalog on www.souriau.com
The RoHS alternative to cadmium !
SOURIAU Zinc Nickel: the best in terms of price and
performance for aerospace & defense equipment.
SOURIAU Black Zinc Nickel:
. A unique alternative plating process to cadmium.
RoHS compliant:
. A unique SOURIAU plating process compliant with RoHS
regulations for cadmium and Cr6+.
The first QPL qualified:
. SOURIAU Zn Ni is the first product which has been qualified by
US Defense standards organization (DLA Land and Maritime).
High corrosion resistance:
. 500 hours salt spray.
Available in mass production:
. Available for 38999 Series I, II and III aluminum range.
A complete miniature range: threaded (8DA), break
away (8BA) & bayonet (8LTA). Space saving with
scoop proof connector for harsh applications.
A compact solution:
. Diameter up to 45% smaller than size 9 (D38999).
. Up to 50% shorter.
. Integrated backshell: Cost and space saving.
A high density solution:
. With #26 contacts (according to 39029).
. 5 layouts (size 3, 5 and 7 with #22 & #26).
Excellent features:
. Designed for D38999 requirements.
. IP67 sealing when mated.
. Stainless steel shell (1500 matings) & aluminum shell (500 matings).
RoHS and Cadmium free:
. Available in zinc nickel (RoHS) plating, as well as nickel and olive
drab cadmium.
25
© 2013 - SOURIAU
8D Series Range Extension
Product range extension
Integrated Clinch Nut
Double Flange
See «38999 Series III - Double Flange» product
news on www.souriau.com
See «38999 Series III - Clinch Nut» product news
on www.souriau.com
Integrated clinch nut solution for box mount.
Equivalent mounting retention of the receptacle
ensured with only 4 clinch nuts. Designed for
severe applications.
User friendly:
. Easy to install.
Selflocking:
. Fast and secure.
Reduced mounting hardware:
. Elimination of nuts and washers.
Double flange solution for PCB mount.
Specially designed for PCB applications in harsh
environments, decoupling vibration from the board.
Excellent mechanical performance:
. Standoffs integrated into the connector.
. No risk of breaking contacts and no risk of micro-cuts.
Design flexibility:
. Square flange or Jam nut versions available.
. Versatile contact length options.
A wide range:
. Available in aluminum with a range of layouts from shell size 9
to 25.
User friendly:
. Easy to assemble & time saving.
8D Series Range Extension
2626 © 2013 - SOURIAU
Product range extension
High Density
PCB Contact without
Shoulder
Pin & socket PCB contacts without shoulder #22D &
#20 as per MIL-DTL-38999 Series I, II & III.
Contacts without shoulder allows a more flexible
mounting on variable PCB thicknesses or depths.
Ruggedized contacts:
. Material: copper alloy
. Finish: gold per MIL-G-45204 type I class 1 over nickel plate
. Sleeve: stainless steel
Flexible mounting:
. Various PCB thicknesses.
. Multiple PCB positioning.
See «PCB contacts without shoulder» product
news on www.souriau.com
See «High Density Connectors» product news on
www.souriau.com
SOURIAU offers a robust & reliable High Density
solution derived from 38999 Series I, Series III
& VG96912.
3 shell sizes available:
. Provides flexibility according to your application.
A reliable & robust solution:
. Same well proven design as standard 38999 & VG96912.
Significant space saving:
. Twice the number of contacts compared to size13-35 with
22 contacts.
. Two shell sizes smaller than a partially populated size 17-35
with 55 cavities.
27
© 2013 - SOURIAU
8D Series Range Extension
Product range extension
High Power Contact
Power Contact
See «38999 Series III - High Power Contacts»
product news on www.souriau.com
38999 High Power (up to 850A). Designed to meet
the harshest military requirement where high power
and shielding are needed.
3 aluminum shell sizes available:
. Size 19 (450A max); size 23 (650A max); size 25 (850A max).
. Different finish: cadmium, zinc nickel, electroless nickel.
. Threaded coupling.
Superior contact technology equipped with a silver plated braid:
. High contact endurance.
. Low contact resistance.
. No microcut under vibration.
Modular design for easy installation:
. Removable backshell: straight, right angle or bus bar.
. Backshell termination: for thread or shrink boot.
. Possible to crimp various cable (Ø from 50 to185mm).
Safety
Power supply in harsh environments. Designed to be
used in severe environments, fluid resistance, high
shock and vibration.
A unique contact design with a braid socket:
. 20 contact points for a #4 contact vs 2 or 3 for a standard socket.
. Allowing 20 % more current as compared to standard socket.
. Excellent vibration withstanding.
. Insure excellent crimping
A versatile individual sealing on the cable:
. Sealing on the cable done thanks to a sealing boot.
. Same connector can accomodate a wild range of cable diameter.
A contact technology integrated in well proven standard AeroMil
connectors:
. Up to 260°C service temperature,
. Up to 60G vibration withstanding.
. Shell available in, aluminium, composite, Stainless steel, Titanium
& Bronze.
See «8D Series - MIL-DTL-38999» catalog on
www.souriau.com
8D Series Range Extension
2828 © 2013 - SOURIAU
Product range extension
Quadrax Contact
See «Quadrax Contact - Up to Cat6» catalog on
www.souriau.com
ELIO® Contact
ELIO® contact: ruggedized and user friendly fiber
optic technology. Easy mounting optical link for
severe applications.
Flight proven:
. The only Airbus qualified fiber optic technology: ABS1379,
ABS1213. ARINC 801 and EN4531 qualified.
Robust connection:
. Withstanding the most severe vibrations with excellent optical
performance (0.3 dB).
User friendly contact:
. Easy cleaning: no part to remove.
. No tool needed for insertion/extraction of the contacts.
A wide range available:
. In all planforms with #8 cavities. Up to 24 ELIO® contacts in
38999 size 25.
Quadrax contacts for full duplex ethernet link with
robust MIL-DTL-38999 compliant screw coupling
system for networks & high vibration environments.
High speed:
. One Quadrax contact replace two concentric Twinax contacts.
. Data rate up to 1 Gbit/sec.
A wide range:
. Compatible with all Souriau standard 38999 shells, plating and
inserts (with at least one #8 cavity).
A flexible range:
. Available in 100 and 150 ohms (grounded or not).
A versatile technology:
. Quadrax layouts compatible with all #8 contacts type: power,
coax, concentric twinax, fiber optic.
See «ELIO® Fiber Optic Technology» catalog on
www.souriau.com
29
© 2013 - SOURIAU
8D Series Range Extension
Product range extension
Rack & Panel
See «38999 Series I - Rack & Panel 8LT» product
news on www.souriau.com
230V Connector
The use of higher voltage to reduce cable weight
has lead to the development of double voltage
connectors.
Robust design and materials:
. In high altitude un-pressurized areas, higher voltages increase
electrical partial discharges Risk of contact short circuits.
Our 230V connector avoids this risk !
No possible mismatch:
. Specific T and V clocking to avoid mating with a non 230V
qualified counterpart.
Flexible offering:
. Available in standard watertight and hermetic connectors with
the same performance.
. Available in composite and stainless steel shells.
Sealed rack & panel for blind connection. A 100%
scoop proof connector with quick connection in
hard-to-reach areas.
Blind connection:
. Easy & fast connection without any coupling/uncoupling
between a float-mounting unit & a fixed unit
Float-mounting unit - rack:
. Female crimp contacts.
. Mounting on the cabinet side.
. Angular orientation with a key.
. Possibility to supply rear accessories.
Misalignment catching
:
. Longitudinal, axial and angular.
See «230 Volt EN3645 Derived Connectors»
product news on www.souriau.com
8D Series Range Extension
3030 © 2013 - SOURIAU
Product range extension
Reinforced Sealing
See «8D Series - MIL-DTL-38999» catalog on
www.souriau.com
Hermetic Version
Glass sealed connector (helium leakage test).
Low profile for compacity requirements.
As per MIL-DTL-38999:
. Inert glass insulator.
. High hermeticity performance.
. Ideal for high pressure environments.
. Low profile.
. Nickel plating upon request.
Various shell types:
. Box mounting flange receptacle.
. Jam nut receptacle.
. Solder mounting receptacle.
Cost effective sealing solution, the best value for
money.
To be used when enhanced sealing is needed in
harsh environments and as an alternative to
hermetic glass bead.
Weight saving:
. Lightweight compared with hermetic versions.
Excellent shock resistance:
. Better than hermetic glass seals.
. Filtered receptacle are generally standard length.
High performances:
. Reinforced sealing receptacle with male or female straight PC tails.
. High hermiticity performance: 10-7 atm.cm3/s.
. 100 % scoop proof.
. High density connectors.
. Lower profile for compactness.
See «8D Series Hermetic Connectors» product
news on www.souriau.com
31
© 2013 - SOURIAU
8D Series Range Extension
RJ45/USB
Ethernet Connectors for Harsh Environments.
Rugged RJ45, USB-A/USB-B solutions.
RJ45 / USB connectors:
. A & B types, connectors available on MIL-C-26482 Series I,
MIL-DTL-38999 Series III.
IP67 sealing:
. In mated conditions.
USB data transmission:
. USB - A & B types - according to the «Bus» specification, Rev 2.0.
RJ45 data transmission:
. RJ45 - 10 BaseT, 100 BaseTX and 1000 BaseT networks, CAT 5E
per TAI/EIA 568B and ClassD per ISO/IEC 11801.
See «8D Series - MIL-DTL-38999» catalog on
www.souriau.com
Product range extension
8TFD: Filter Connector
EMI-RFI filters and lightning protection in composite
light-weight shell.
Space saving:
. Complete filter solution in standard shell.
. No need for filter PCB inside equipment.
. Smaller equipment envelope required.
Excellent filter performance:
. Excellent performance, comparable to aluminum shell EMI-RFI
filter connectors.
Highly corrosion resistant:
. 2000 hours salt spray in either nickel or olive drab finish.
Wide range of layouts available:
. SOURIAU EMI-RFI Filter 38999 Series III connectors are available
in aluminum, marine bronze, and stainless steel shells.
8D Series Range Extension
3232 © 2013 - SOURIAU
Product range extension
8D8/8D9 Series
See «8D8/8D9 Series - 38999 Push pull/Quick
release» catalog on www.souriau.com
8D8: high vibration performance push-pull connector.
8D9: lanyard release, high performance 38999 quick
release.
A wide range with excellent performances:
. MIL-DTL-38999 layouts and contacts
. MIL-DTL-38999 Series electric performances
. Scoop proof
. Compatible with standard backshells 38999 Series III
. Very high performance coupling with ball locking concept, check
of locking by free ring when mated.
Easy to connect-disconnect:
. 8D8: ideal for restricted space mating.
. 8D9: simple push to connect - pull to disconnect.
High vibration performance:
. Up to 44g
. 8D8: ideal for mil-aero and space applications.
. 8D9: ideal for missiles, inter-stage separation, space probes, UAVs.
8DB: Bulkhead
See «38999 Series III - Bulkhead Feedthrough»
catalog on www.souriau.com
“Double Receptacle” mounted on panel allows cable
plug connection on both sides of the bulkhead.
Create a permanent sealed barrier on your panel
suitable for pressurized or depressurized areas.
Easy integration:
. Standard 38999 mounting interface (square flange, jam nut)..
. Easy modular assembly and connection.
. Time saving for maintenance.
. The ideal interconnect solution for aircraft pressurized/non
pressurized panels.
Reinforced sealing:
. Feedthrough sealing even when unmated (10-6 atm.cm3/s).
. Permanent sealing barrier on panel (O rings).
. Glass fused hermetic version available (<10-8 atm.cm3/s) for
fuel tanks/space systems.
A large platform available:
. All 38999 Series III layouts (signal and power contacts).
www.souriau.com
contactmilaero@souriau.com
© Copyright SOURIAU July 2013 - All information in this document presents only general particulars and shall not form part of any contract. All rights reserved to SOURIAU for changes without prior notification or public announcement. Any duplication is prohibited, unless approved in writing.
