DataSheet
Control Relays
DP Series
• DC Reversing Solid State Contactor
• Ratings of 20, 40 & 60 Amps
• Load voltage ratings of 1-48 VDC
• Optional Soft Start w/Brake, Soft Start/Soft Stop no Brake
• LED input status indicator. Green (Forward), Yellow (Reverse)
• DC control
• cULus Recognized, IEC Rated, CE & RoHS Compliant
PRODUCT SELECTION
Control Voltage 20 A 40 A 60 A
4-15 VDC DP4R60D20 DP4R60D40 DP4R60D60
18-32 VDC DP4R60E20 DP4R60E40 DP4R60E60
AVAILABLE OPTIONS
Required for valid part number
For options only and not required for valid part number
Series
Function
4R: 4 Channel DC
Reversing
Rated Operating Voltage
60: 1-48 VDC Operating Current
20: 20 Amps
40: 40 Amps
60: 60 Amps
Thermal Pad
Blank: Not Included
H: Included
DP D
Start Mode
Blank: Start
SA: Soft Start/Ramp
Up, 0.2 sec
SB: Soft Start/Ramp
Up, 0.5 sec
SC: Soft Start/Ramp
Up, 1 sec
SB
4R
Control Voltage:
D: 4.5-15 VDC
E: 18-32 VDC
40
Stop Mode
Blank: Stop Mode matches Start Mode
B2: Dynamic Brake, 0.2 sec
B5: Dynamic Brake, 0.5 sec
B8: Dynamic Brake, 0.2 sec
B: Dynamic Brake, Continuous
H60
OUTPUT SPECIFICATIONS (1)
Description 60 A40 A20 A
1-48
20
13
0.10
80
20
0.28
0.40
0.014
20
200
10-32 Combo Head
15-20 / 1.7-2.3
10 AWG
10.9 oz (310g)
1-48
40
14
0.10
140
20
0.28
0.20
0.007
40
200
1/4-20 Hex
20-25 / 2.3-2.8
8 AWG
12.2 oz (345g)
1-48
60
15
0.10
240
20
0.30
0.13
0.005
60
200
1/4-20 Hex
20-25 / 2.3-2.8
6 AWG
12.2 oz (345g)
B
Operating Voltage [VDC]
UL 508 Resistive Load, IEC 60947-4-1 DC-1 [Adc]
UL 508 Motor Controller, IEC 60947-4-1 DC-3 [FLA]
Minimum Load Current [A]
Maximum Surge Current (10ms) [Adc]
Maximum Off-State Leakage Current @ Rated Voltage [µA]
Maximum On-State Voltage Drop @ Rated Current [Vdc]
Combined Thermal Resistance Junction to Case (Rjc) [°C/W]
Maximum On-State Resistance, per switch, (RDS-ON) [Ohms]
Total Power Dissipation per module, 2 switches conducting, Tj=100° C [Watts]
Internal PWM For Soft Start/Stop Ve rsions [Duty Cycle 10-100%] [Hz]
Output Terminal Screw size
Screw Torque Range [in lbs/Nm]
Maximum Wire Size
Weight (typical)
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Copyright © 2017 Crydom Inc. Specifications subject to change without notice.
FDE-07-01 REV. A
DataSheet
Control Relays
Do not forget to visit us at: www.crydom.com
Copyright © 2017 Crydom Inc. Specifications subject to change without notice.
INPUT SPECIFICATIONS (1)
Description DR4R60Exx
DR4R60Dxx
GENERAL SPECIFICATIONS
ParametersDescription
Dielectric Strength, Input/Output/Base (50/60Hz) 2500 Vrms
Minimum Insulation Resistance (@ 500 VDC) 109 Ohm
Maximum Capacitance, Input to Output (pF) 10 pF
Ambient Operating Temperature Range -30 to 80°C
Ambient Storage Temperature Range -40 to 125 °C
Housing Material Valox 420 SEO Black, UL 94 V-0
Encapsulation Thermally conductive Epoxy
WIRING DIAGRAM
Logic Supply Voltage Range [VDC]
Minimum Logic Supply Current [mA] (2)
Maximum Logic Supply Current [mA] (2)
Control Voltage Range [VDC]
Minimum Control Input Current @ Min voltage [mA]
Maximum Control Input Current @ Max voltage [mA]
Typical Interlocking Time [msec]
Mating Connector (Not Supplied)
4.5-15 18-32
16 20
20 25
4.5-15 18-32
0.20 1.0
1.0 2.0
200 200
Molex 50579404 or Equivalent Molex 50579404 or Equivalent
GENERAL NOTES
(1) All parameters at 25°C unless otherwise specified.
(2) Input circuit incorporates active current limiter.
Green LED (Forward) Yellow LED (Reverse)Status Functions
Initial Logic Voltage On
Forward ON
Reverse ON
Dynamic Brake
Interlocking
Flash Twice
ON
OFF
Flash Once
Flash 3x Intermittently
Flash Twice
OFF
ON
Flash Once
Flash 3x Intermittently
Control
Circuit
Isolation
Circuit
DC
Load
- DC Load Voltage
+ DC Load Voltage
2 / +
1 / -
3 / L1
4 / L2
S3F S4R
S2FS1R
2/+
4 3
H-Bridge
5/+VCC
6/GND
7/+FWD
8/+REV
DataSheet
Control Relays
MECHANICAL SPECIFICATIONS
THERMAL DERATE INFORMATION
Tolerances: ±0.02 in / 0.5 mm
All dimensions are in: inches [millimeters]
50
60
40
30
20
10
20 30 40 50 60 70 80
0
Ambient Temperature (ºC)
Load Current (Amps)
DP Series Derating Curve
HS053 HS103 (DR) HS103(DR)
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Copyright © 2017 Crydom Inc. Specifications subject to change without notice.
DataSheet
Control Relays
Do not forget to visit us at: www.crydom.com
Copyright © 2017 Crydom Inc. Specifications subject to change without notice.
IEC 60068-2-6 Vibration – Compliant [1.55mm/ 10-55Hz]
IEC 60068-2-27 Shock – Compliant [15G/11ms]
IEC 61000-4-2 : Electrostatic Discharge – Level 2
IEC 61000-4-4 : Electrically Fast Transients – Level 2 (Criteria A)
IEC 61000-4-5 : Electrical Surges - Level 2 (Criteria A)
AGENCY APPROVALS
ACCESSORIES
Agency Approvals
TYPICAL PROPERTIES
TRM6Description
Screw Mount Size #8, #10, M4, M5 or 1/4-20
Mounting screw torque [in lbs/nm] 20/2.3
Wire Size [AWG] 14-6
Wire clamp screw torque [in lbs/nm] 10-15/1.3-1.7
Wire clamp screw thread 1/4-28
Lug Material Cooper
TRM1
#8, #10, M4, M5 or 1/4-20
20/2.3
6-0
10-15/1.3-1.7
1/4-28
Cooper
Rev. 092217
ECN 20325
DataSheet
Control Relays
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Copyright © 2017 Crydom Inc. Specifications subject to change without notice.
Int: Interlock
t: Control Signal Validation Delay = 0.2 sec, except for Start / Stop (0.025 sec)
t
1
: 0.15 sec Break-before-make delay
t
B
: Dynamic Brake time
B2: 0.2 sec
B5: 0.5 sec
B8: 0.8 sec
B: Continuous
t
SP
: Soft Stop/Ramp Down time = t
ST
t
ST
: Soft Start/Ramp Up time
SA: 0.2 sec
SB: 0.5 sec
SC: 1 sec
V
DCS
: VDC power supply
t
FWD
: Forward Control Signal
t
REV
: Reverse Control Signal
(H) Load voltage signals shown are typical of a DC motor, behavior may change for other load types.
+V
FWD
0
0
+V
REV
Operating Modes
Start: When either FWD or REV Control signal is applied, and after
Control Signal Delay, DC power supply on terminals 1/- and 2/+ is directly
connected to Load at terminals 3/L1 amd 4/L2 with a polarity according
to the control signal. The start option can be combined with Stop and/or
Dynamic Brake options.
Stop: Load is disconnected from DC power supply. All FET switches
(S1, S2, S3 & S4) inside the DP Series SSC are turned off. This simple
Stop option is available only in combination with the simple Start
option (suffix Blank).
Soft Start/Ramp Up: It is a modified Start where the DC power supply
is connected to the load using a 200 Hz pulse width modulation with a
duty cycle going from 10% to 100%. Soft Start/Ramp Up time is
defined to SA, SB and SC suffixes. After Soft Start/Ramp Up time is
elapsed, the Load will remain continuouslyenergized for ad long as FWD
or REV Control signal is applied. This option can be combined with
Soft Stop/Ramp Down, and Dynamic Braking modes, but not with
simple Stop.
Soft Start/Ramp Down: It is a modified Stop where the DC power supply
is disconnected from Load using a 200 Hz pulse width modulation with a
duty cycle going from 100% to 0%. After Soft Stop/Ramp Down time is
elapsed, the Load will remain continuously de-energized waiting for a new
FWD or REV Control signal. Soft Stop/Ramp time is tied to Soft Start/Ramp
Up time selected by SA, SB and SC suffixes and can be combined with Soft
Start/Ramp Up only.
Dynamic Brake: It could be used as modified Stop where the FET switches
inside the DP Series SSC are arranged in such a way that they provide a path
for the Load Current to keep flowing after the DC power supply has been
disconected. This mode allows for enery stored in some type of loads to be
discharged. i.e. back EMF on DC motors. Timing for Dynamic Brake is selected
by suffixes B2, B5, B8 and B where the latest will keep the braking or
discharging path enabled for as long as FWD and REV Control signals are
removed.
Interlock:
It will shut down all FET switches inside the DP Series within 0.2 sec
after both control signals FWD and REV are applied at the same time. An
Interlock condition will trigger a modified Stop such as Soft Stop/Ramp
Down or Dynamic Brake whenever an option has been selected.
OPERATING MODES
Control Signals
Load Voltage Signals (H)
Forward Control
Reverse Control
Start
Stop
DP4R60xxx
Start
Dynamic Brake
DP4R60xxxBx
Soft/Ramp up
Soft/Ramp down
DP4RSx60xxx
Soft/Ramp up
Dynamic Brake
DP4RSx60xxxBx
+V
DCS
S1, S4
S1, S4
S1, S4
S1, S4 S3, S4
S1, S4 S2, S3 S3, S4
S3, S4
S1, S4 S2, S3
4/L2=+
3/L1=+
0
t
t
t t
ST
t t
1
t
B
t
ST
t
ST
t
1
t
t t t
ST
t
1
t
1
t
B
t Int
t t
ST
t
SP
Int
t
t t t
Int
Int
Int
Int
t
1
t
1
t
1
t
B
t
1
t
B
t Int Int
tt
+V
DCS
+V
DCS
0
+V
DCS
+V
DCS
0
+V
DCS
+V
DCS
+V
DCS
DataSheet
Control Relays
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Copyright © 2017 Crydom Inc. Specifications subject to change without notice.
DANGER / PELIGRO / DANGER /GEFAHR / PERICOLO / 危险
HAZARD OF
ELECTRIC
SHOCK,
EXPLOSION,
OR ARC FLASH.
•Disconnect all
power before
installing or
working with
this equipment.
•Verify all
connections
and replace all
covers before
turning on
power.
Failure to follow
these
instructions will
result in death
or serious injury.
RIESGO DE
DESCARGA
ELECTRICA O
EXPLOSION.
•Desconectar
todos los
suministros de
energia a este
equipo antes
de trabajar
con este equipo.
•Verificar todas
las conexiones
y colocar todas
las tapas antes
de energizer
el equipo.
El
incumplimiento
de estas
instrucciones
puede provocar
la muerte o
lesiones serias.
RISQUE DE
DESCHARGE
ELECTRIQUE
OU EXPLOSION
•Eteindre
toutes les
sources
d'énergie de
cet appareil
avant de
travailler
dessus de cet
appareil
•Vérifier tous
connections, et
remettre tous
couverts en
olace avant de
mettre sous
De non-suivi de
ces instructions
provoquera la
mort ou des
lésions sérieuses
sérieuses.
GEFAHR EINES
ELEKTRISCHE
N SCHLAGES
ODER EINER
EXPLOSION.
•Stellen Sie
jeglichen
Strom ab, der
dieses Gerät
versorgt, bevor
Sie an dem
Gerät Arbeiten
durchführen
•Vor dem
Drehen auf
Energie alle
Anschlüsse
überprüfen
und alle
Abdeckungen
ersetzen.
Unterlassung
dieser
Anweisungen
können zum
Tode oder zu
schweren
Verletzungen
führen.
RISCHIO DI
SCOSSA
ELETTRICA O
DELL’ESPLOSIONE.
•Spenga tutta
l'alimentazione
che fornisce
questa
apparecchiatura
prima di lavorare
a questa
apparecchiatura
•Verificare tutti
i collegamenti
e sostituire
tutte le coperture
prima
dell’accensione
L'omissione di
queste istruzioni
provocherà la
morte o
lesioni serie
存在电击、
爆炸或电弧
闪烁危险
•
在操作此设
备之前请先
关闭电源。
若不遵守这些说明，
可能会导致严重的
人身伤害甚至死亡。
WARNING / AVERTISSEMENT / WARNUNG /ADVERTENCIA / AVVERTENZA / 警告
RISK OF MATERIAL DAMAGE AND HOT
ENCLOSURE
• The product's side panels may be hot, allow
the product to cool before touching.
• Follow proper mounting instructions including
torque values.
• Do not allow liquids or foreign objects to enter
this product.
Failure to follow these instructions can result in
serious injury, or equipment damage.
RISQUE DE DOMMAGE MATERIEL ET DE
SURCHAUFFE DU BOITIER
• Les panneaux latéraux du produit peuvent être
chauds. Laisser le produit refroidir avant de le
toucher.
• Respecter les consignes de montage, et
notamment les couples de serrage.
• Ne pas laisser pénétrer de liquide ni de corps
étrangers à l'intérieur du produit.
Le non-respect de cette directive peut entraîner,
des lésions corporelles graves ou des
dommages matériels.
Die Nichtbeachtung dieser Anweisung kann
Körperverletzung oder Materialschäden
zur Folge haben.
GEFAHR VON MATERIALSCHÄDEN UND
GEHÄUSEERHITZUNG
• Die Seitenwände können heiß sein. Lassen Sie
das Produkt abkühlen, bevor Sie es berühren.
• Beachten Sie die Montageanweisungen,
• Führen Sie keine Flüssigkeiten oder
Fremdkörper in das Produkt ein.
Si no se respetan estas precauciones pueden
producirse graves lesiones, daños materiales.
RIESGO DE DAÑOS MATERIALES Y DE
SOBRECALENTAMIENTO DE LA UNIDAD
• Los paneles laterales del producto pueden
estar calientes. Esperar que el producto se
enfríe antes de tocarlo.
• Respetar las instrucciones de montaje, y en
particular los pares de apretado.
• No dejar que penetren líquidos o cuerpos
extraños en el producto.
La mancata osservanza di questa precauzione può
causare gravi rischi per l'incolumità personale o
danni alle apparecchiature.
RISCHIO DI DANNI MATERIALI E D'INVOLUCRO
CALDO
• I pannelli laterali dell'apparecchio possono
scottare; lasciar quindi raffreddare il prodotto
prima di toccarlo.
• Seguire le istruzioni di montaggio corrette.
• Non far entrare liquidi o oggetti estranei in questo
apparecchio.
如不能正确执行这些操作说明，
极有可能造成严重人体伤害或者设备的损坏。
材料损坏和高温外壳的危险性
• 产品的一侧面板可能很热，在其冷却前请
不要触碰。
• 遵照正确的安装说明，包括扭矩值。
• 请勿让液体及其他异物进入本产品。
DataSheet
Control Relays
Do not forget to visit us at: www.crydom.com
Copyright © 2017 Crydom Inc. Specifications subject to change without notice.
ANNEX - ENVIRONMENTAL INFORMATION
The environmental information disclosed in this annex including the EIP Pollution logo are in compliance with People’s Republic of China
Electronic Industry Standard SJ/T11364 – 2006, Marking for Control of Pollution Caused by Electronic Information Products.
Part
Name
Toxic or hazardous Substance and Elements
Lead Mercury Cadmium Hexavalent Polybrominated Polybrominated
(Pb) (Hg) (Cd) Chromium
(Cr (VI))
biphenyls
(PBB)
diphenyl ethers
(PBDE)
Semiconductor die
Solder
附件 - 环保信息
此附件所标示的包括电子信息产品污染图标的环保信息符合中华人民共和国电子行业标准 SJ/T11364 - 2006,
电子信息产品污染控制标识要求。
有毒有害物质或元素件部
名称 铅 汞 镉 六价铬 多溴联苯 多溴二苯醚
(Pb) (Hg) (Cd) (Cr (VI)) (PBB) (PBDE)
半导体芯片
焊接点
50
