Control Relays DataSheet DP Series * DC Reversing Solid State Contactor * Ratings of 20, 40 & 60 Amps * Load voltage ratings of 1-48 VDC * Optional Soft Start w/Brake, Soft Start/Soft Stop no Brake * LED input status indicator. Green (Forward), Yellow (Reverse) * DC control * cULus Recognized, IEC Rated, CE & RoHS Compliant PRODUCT SELECTION Control Voltage 4-15 VDC 18-32 VDC 20 A 40 A 60 A DP4R60D20 DP4R60E20 DP4R60D40 DP4R60E40 DP4R60D60 DP4R60E60 AVAILABLE OPTIONS Start Mode Blank: Start SA: Soft Start/Ramp Up, 0.2 sec SB: Soft Start/Ramp Up, 0.5 sec SC: Soft Start/Ramp Up, 1 sec Series DP 4R SB Function 4R: 4 Channel DC Reversing Control Voltage: D: 4.5-15 VDC E: 18-32 VDC D 60 40 Stop Mode Blank: Stop Mode matches Start Mode B2: Dynamic Brake, 0.2 sec B5: Dynamic Brake, 0.5 sec B8: Dynamic Brake, 0.2 sec B: Dynamic Brake, Continuous B Rated Operating Voltage Operating Current 60: 1-48 VDC 20: 20 Amps 40: 40 Amps 60: 60 Amps H Thermal Pad Blank: Not Included H: Included Required for valid part number For options only and not required for valid part number OUTPUT SPECIFICATIONS (1) Description Operating Voltage [VDC] UL 508 Resistive Load, IEC 60947-4-1 DC-1 [Adc] UL 508 Motor Controller, IEC 60947-4-1 DC-3 [FLA] Minimum Load Current [A] Maximum Surge Current (10ms) [Adc] Maximum Off-State Leakage Current @ Rated Voltage [A] Maximum On-State Voltage Drop @ Rated Current [Vdc] Combined Thermal Resistance Junction to Case (Rjc) [C/W] Maximum On-State Resistance, per switch, (RDS-ON) [Ohms] Total Power Dissipation per module, 2 switches conducting, Tj=100 C [Watts] Internal PWM For Soft Start/Stop Ve rsions [Duty Cycle 10-100%] [Hz] Output Terminal Screw size Screw Torque Range [in lbs/Nm] Maximum Wire Size Weight (typical) 20 A 40 A 60 A 1-48 20 13 0.10 80 20 0.28 0.40 0.014 20 200 10-32 Combo Head 15-20 / 1.7-2.3 10 AWG 10.9 oz (310g) 1-48 40 14 0.10 140 20 0.28 0.20 0.007 40 200 1/4-20 Hex 20-25 / 2.3-2.8 8 AWG 12.2 oz (345g) 1-48 60 15 0.10 240 20 0.30 0.13 0.005 60 200 1/4-20 Hex 20-25 / 2.3-2.8 6 AWG 12.2 oz (345g) FDE-07-01 REV. A Do not forget to visit us at: www.crydom.com Copyright (c) 2017 Crydom Inc. Specifications subject to change without notice. Control Relays DataSheet INPUT SPECIFICATIONS (1) DR4R60Exx DR4R60Dxx Description Logic Supply Voltage Range [VDC] Minimum Logic Supply Current [mA] (2) Maximum Logic Supply Current [mA] (2) Control Voltage Range [VDC] Minimum Control Input Current @ Min voltage [mA] Maximum Control Input Current @ Max voltage [mA] Typical Interlocking Time [msec] Mating Connector (Not Supplied) 4.5-15 16 20 4.5-15 0.20 1.0 200 Molex 50579404 or Equivalent 18-32 20 25 18-32 1.0 2.0 200 Molex 50579404 or Equivalent GENERAL SPECIFICATIONS Description Parameters Dielectric Strength, Input/Output/Base (50/60Hz) Minimum Insulation Resistance (@ 500 VDC) Maximum Capacitance, Input to Output (pF) Ambient Operating Temperature Range Ambient Storage Temperature Range Housing Material Encapsulation 2500 Vrms 109 Ohm 10 pF -30 to 80C -40 to 125 C Valox 420 SEO Black, UL 94 V-0 Thermally conductive Epoxy GENERAL NOTES (1) All parameters at 25C unless otherwise specified. (2) Input circuit incorporates active current limiter. WIRING DIAGRAM + DC Load Voltage 2/+ 5/+VCC H-Bridge 2/+ 6/GND 7/+FWD S1R Control Circuit Isolation Circuit 1/- S2F 4 - DC Load Voltage 3 3 / L1 S3F S4R 8/+REV 4 / L2 Status Functions Initial Logic Voltage On Forward ON Reverse ON Dynamic Brake Interlocking Green LED (Forward) Flash Twice ON OFF Flash Once Flash 3x Intermittently DC Load Yellow LED (Reverse) Flash Twice OFF ON Flash Once Flash 3x Intermittently Do not forget to visit us at: www.crydom.com Copyright (c) 2017 Crydom Inc. Specifications subject to change without notice. Control Relays DataSheet MECHANICAL SPECIFICATIONS Tolerances: 0.02 in / 0.5 mm All dimensions are in: inches [millimeters] THERMAL DERATE INFORMATION DP Series Derating Curve HS053 HS103 (DR) HS103(DR) 60 Load Current (Amps) 50 40 30 20 10 0 20 30 40 50 60 70 80 Ambient Temperature (C) Do not forget to visit us at: www.crydom.com Copyright (c) 2017 Crydom Inc. Specifications subject to change without notice. Control Relays DataSheet AGENCY APPROVALS Agency Approvals IEC 60068-2-6 Vibration - Compliant [1.55mm/ 10-55Hz] IEC 60068-2-27 Shock - Compliant [15G/11ms] IEC 61000-4-2 : Electrostatic Discharge - Level 2 IEC 61000-4-4 : Electrically Fast Transients - Level 2 (Criteria A) IEC 61000-4-5 : Electrical Surges - Level 2 (Criteria A) Rev. 092217 ECN 20325 ACCESSORIES TYPICAL PROPERTIES Description Screw Mount Size Mounting screw torque [in lbs/nm] Wire Size [AWG] Wire clamp screw torque [in lbs/nm] Wire clamp screw thread Lug Material Do not forget to visit us at: www.crydom.com TRM6 TRM1 #8, #10, M4, M5 or 1/4-20 20/2.3 14-6 10-15/1.3-1.7 1/4-28 Cooper #8, #10, M4, M5 or 1/4-20 20/2.3 6-0 10-15/1.3-1.7 1/4-28 Cooper Copyright (c) 2017 Crydom Inc. Specifications subject to change without notice. Control Relays DataSheet OPERATING MODES Operating Modes is disconnected from Load using a 200 Hz pulse width modulation with a duty cycle going from 100% to 0%. After Soft Stop/Ramp Down time is elapsed, the Load will remain continuously de-energized waiting for a new FWD or REV Control signal. Soft Stop/Ramp time is tied to Soft Start/Ramp Up time selected by SA, SB and SC suffixes and can be combined with Soft Start/Ramp Up only. Start: When either FWD or REV Control signal is applied, and after Control Signal Delay, DC power supply on terminals 1/- and 2/+ is directly connected to Load at terminals 3/L1 amd 4/L2 with a polarity according to the control signal. The start option can be combined with Stop and/or Dynamic Brake options. Stop: Load is disconnected from DC power supply. All FET switches (S1, S2, S3 & S4) inside the DP Series SSC are turned off. This simple Stop option is available only in combination with the simple Start option (suffix Blank). Dynamic Brake: It could be used as modified Stop where the FET switches inside the DP Series SSC are arranged in such a way that they provide a path for the Load Current to keep flowing after the DC power supply has been disconected. This mode allows for enery stored in some type of loads to be discharged. i.e. back EMF on DC motors. Timing for Dynamic Brake is selected by suffixes B2, B5, B8 and B where the latest will keep the braking or discharging path enabled for as long as FWD and REV Control signals are removed. Soft Start/Ramp Up: It is a modified Start where the DC power supply is connected to the load using a 200 Hz pulse width modulation with a duty cycle going from 10% to 100%. Soft Start/Ramp Up time is defined to SA, SB and SC suffixes. After Soft Start/Ramp Up time is elapsed, the Load will remain continuouslyenergized for ad long as FWD or REV Control signal is applied. This option can be combined with Soft Stop/Ramp Down, and Dynamic Braking modes, but not with simple Stop. Interlock: It will shut down all FET switches inside the DP Series within 0.2 sec after both control signals FWD and REV are applied at the same time. An Interlock condition will trigger a modified Stop such as Soft Stop/Ramp Down or Dynamic Brake whenever an option has been selected. Soft Start/Ramp Down: It is a modified Stop where the DC power supply Control Signals +VFWD 0 Forward Control +VREV Reverse Control 0 Load Voltage Signals (H) Start Stop DP4R60xxx Start Dynamic Brake DP4R60xxxBx Soft/Ramp up Soft/Ramp down DP4RSx60xxx Soft/Ramp up Dynamic Brake DP4RSx60xxxBx S2, S3 3/L1=+ 0 +VDCS S1, S4 S1, S4 +VDCS 4/L2=+ t t S1, S4 +VDCS Int t1 S3, S4 Int t t t1 0 +VDCS t1 tB t Int t t 1 tB S1, S4 S1, S4 +VDCS t S2, S3 t Int S3, S4 0 +VDCS t tST S1, S4 tST S3, S4 t tST t 1 tB tSP t t Int t1 Int Int: Interlock t: Control Signal Validation Delay = 0.2 sec, except for Start / Stop (0.025 sec) t1: 0.15 sec Break-before-make delay tB: Dynamic Brake time B2: 0.2 sec B5: 0.5 sec B8: 0.8 sec B: Continuous (H) Load voltage signals shown are typical of a DC motor, behavior may change for other load types. Do not forget to visit us at: www.crydom.com t tST t1 +VDCS +VDCS Int t Copyright (c) 2017 Crydom Inc. Specifications subject to change without notice. t tST t1 tB tSP: Soft Stop/Ramp Down time = tST tST: Soft Start/Ramp Up time SA: 0.2 sec SB: 0.5 sec SC: 1 sec VDCS: VDC power supply tFWD: Forward Control Signal tREV: Reverse Control Signal t Int Control Relays DataSheet DANGER / PELIGRO / DANGER /GEFAHR / PERICOLO / HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH. * Disconnect all power before installing or working with this equipment. * Verify all connections and replace all covers before turning on power. Failure to follow these instructions will result in death or serious injury. RIESGO DE DESCARGA ELECTRICA O EXPLOSION. * Desconectar todos los suministros de energia a este equipo antes de trabajar con este equipo. * Verificar todas las conexiones y colocar todas las tapas antes de energizer el equipo. El incumplimiento de estas instrucciones puede provocar la muerte o lesiones serias. RISQUE DE DESCHARGE ELECTRIQUE OU EXPLOSION * Eteindre toutes les sources d'energie de cet appareil avant de travailler dessus de cet appareil * Verifier tous connections, et remettre tous couverts en olace avant de mettre sous De non-suivi de ces instructions provoquera la mort ou des lesions serieuses serieuses. GEFAHR EINES ELEKTRISCHE N SCHLAGES ODER EINER EXPLOSION. * Stellen Sie jeglichen Strom ab, der dieses Gerat versorgt, bevor Sie an dem Gerat Arbeiten durchfuhren * Vor dem Drehen auf Energie alle Anschlusse uberprufen und alle Abdeckungen ersetzen. Unterlassung dieser Anweisungen konnen zum Tode oder zu schweren Verletzungen fuhren. RISCHIO DI SCOSSA ELETTRICA O DELL'ESPLOSIONE. * Spenga tutta l'alimentazione che fornisce questa apparecchiatura prima di lavorare a questa apparecchiatura * * Verificare tutti i collegamenti e sostituire tutte le coperture prima dell'accensione L'omissione di queste istruzioni provochera la morte o lesioni serie WARNING / AVERTISSEMENT / WARNUNG /ADVERTENCIA / AVVERTENZA / RISK OF MATERIAL DAMAGE AND HOT ENCLOSURE RISQUE DE DOMMAGE MATERIEL ET DE SURCHAUFFE DU BOITIER GEFAHR VON MATERIALSCHADEN UND GEHAUSEERHITZUNG * The product's side panels may be hot, allow the product to cool before touching. * Follow proper mounting instructions including torque values. * Do not allow liquids or foreign objects to enter this product. * Les panneaux lateraux du produit peuvent etre chauds. Laisser le produit refroidir avant de le toucher. * Respecter les consignes de montage, et notamment les couples de serrage. * Ne pas laisser penetrer de liquide ni de corps etrangers a l'interieur du produit. * Die Seitenwande konnen hei sein. Lassen Sie das Produkt abkuhlen, bevor Sie es beruhren. * Beachten Sie die Montageanweisungen, * Fuhren Sie keine Flussigkeiten oder Fremdkorper in das Produkt ein. Le non-respect de cette directive peut entrainer, Failure to follow these instructions can result in des lesions corporelles graves ou des serious injury, or equipment damage. dommages materiels. Die Nichtbeachtung dieser Anweisung kann Korperverletzung oder Materialschaden zur Folge haben. RIESGO DE DANOS MATERIALES Y DE SOBRECALENTAMIENTO DE LA UNIDAD RISCHIO DI DANNI MATERIALI E D'INVOLUCRO CALDO * Los paneles laterales del producto pueden estar calientes. Esperar que el producto se enfrie antes de tocarlo. * Respetar las instrucciones de montaje, y en particular los pares de apretado. * No dejar que penetren liquidos o cuerpos extranos en el producto. * I pannelli laterali dell'apparecchio possono scottare; lasciar quindi raffreddare il prodotto prima di toccarlo. * Seguire le istruzioni di montaggio corrette. * Non far entrare liquidi o oggetti estranei in questo apparecchio. Si no se respetan estas precauciones pueden producirse graves lesiones, danos materiales. La mancata osservanza di questa precauzione puo causare gravi rischi per l'incolumita personale o danni alle apparecchiature. Do not forget to visit us at: www.crydom.com Copyright (c) 2017 Crydom Inc. Specifications subject to change without notice. * * * Control Relays DataSheet ANNEX - ENVIRONMENTAL INFORMATION The environmental information disclosed in this annex including the EIP Pollution logo are in compliance with People's Republic of China Electronic Industry Standard SJ/T11364 - 2006, Marking for Control of Pollution Caused by Electronic Information Products. Part Name Toxic or hazardous Substance and Elements Lead (Pb) Mercury (Hg) Cadmium (Cd) Hexavalent Chromium (Cr (VI)) Polybrominated biphenyls (PBB) Polybrominated diphenyl ethers (PBDE) Semiconductor die Solder - SJ/T11364 - 2006, (Pb) (Hg) (Cd) (Cr (VI)) 50 Do not forget to visit us at: www.crydom.com Copyright (c) 2017 Crydom Inc. Specifications subject to change without notice. (PBB) (PBDE)