IA549-04-01 Rev J
USER'S MANUAL
ZERO-UP
200W/400W/800W
Programmable DC Power Supplies
Constant Voltage/Constant Current
Built-in RS232 & RS485 Interface
with GPIB option.
TESTING EQUIPMENT
65SA
LISTED
USC
TUV Rheinland
geprufte
Sicherheit
.. ..
AD1106
ZERO-UP 200W/400W/800W
Programmable DC Power Supplies
UP
GLOBAL NETWORK GLOBAL NETWORK
GLOBAL NETWORK
Europe / North America Asia / Far East / Middle East
Lambda Scandinavia
PO Box 546
Rallarvägen 41
SE-184 25 Akersberga, Sweden
Tel: +46 854 084 990
Fax: +46 854 066 096
www.lambda-scandinavia.com
SCANDINAVIA
Lambda GmbH
Karl-Bold-Str.40,
D-77855 Achern, Germany
Tel: +49-7841-666-0 Fax: +49-7841-500-0
E-mail: info.germany@lambda-europe.com
www.lambda-germany.com
GERMANY
Lambda UK
Kingsley Avenue Ilfracombe, Devon
EX 34 8ES United Kingdom
Tel: +44-1271-856666 Fax: +44-1271-864894
E-mail: powersolutions@lambda-europe.com
www.lambda-gb.com
UK
Shanghai Office of Wuxi Nemic-Lambda Electronic Co. Ltd.
4F 2008 Hongmei Bldg, Hongmei Road,
Cao He Jing Hi-Tech Park,
Shanghai, China 200233
Tal: +86-21-6485-0777 Fax: +86-21-6485-0666
Densei-Lambda K.K. Beijing Office
Room 818 Office Tower One, Beijing Junefield Plaza,
No.6 Xuanwumenwai St.,
Xuanwu District, Beijing P.R.CHINA 100052
Tel: +86-10-6310-4872 Fax: +86-10-6310-4874
www.densei-lambda.com.cn
CHINA
Densei Lambda Hong Kong Branch
Room. 8, 27/F, Mega Trade Center
1 Mei Wan St. Tsuen Wan, N.T. Hong Kong
Tel: +852-2420-6693 Fax: +852-2420-3362
www.densei-lambda.com
HONG KONG
Densei Lambda K.K. Korea Branch
6F Songok Bldg. 4-1 Soonae-Dong
Pundang-Gu, Songnam-Shi Kyonggi-Do, 463-020 Korea
Tel: +82-2-556-1171 Fax: +82-2-555-2706
www.densei-lambda.co.kr
KOREA
Nemic-Lambda (M) SDN. BHD.
No.7.3, 7th Floor, Jaya Shopping Center,
Jalan Semangat Section 14, 46100
Petaling Jaya Selangor, D.E, Malaysia
Tel: +60-3-7957-8800 Fax: +60-3-7958-2400
www.densei-lambda.com
MALAYSIA
Nemic-Lambda (S) PTE Ltd.
Blk 1008 Toa Payoh North # 06-01/08
Singapore 318996
Tel: +65-6251-7211 Fax: +65-6250-9171
www.densei-lambda.com
SINGAPORE
Nemic Lambda Ltd.
Sales Office:
Kibbutz Givat Hashlosha Tel-Aviv 48800, Israel
Tel: +972-3-9024-333 Fax: +972-3-9024-777
Plant:
POB 500 Karmiel Industrial Zone 20101, Israel
Tel: +972-4-9887-491 Fax: +972- 4-9583-347
E-mail: info@nemic.co.il
www.nemic.co.il
ISRAEL
Lambda S.r.l.
Via Pellizza da Volpedo, 53
IT20092 Cinisello Balsamo, Milano, Italy
Tel: +39-02-6129-3863 Fax: +39-02-6129-0900
www.lambda-italy.com
ITALY
Lambda SAS,
ZAC des Delaches
BP 1077 - Gometz le Chatel
91940 LES ULIS
Tel: +33 1 60 12 71 65
Fax: +33 1 60 12 71 66
www.lambda-f.com
FRANCE
Densei Lambda KK,
5F Dempa Bldg, 1-11-15 Higashigotanda,
Shinagawa-Ku, Tokyo 141-0022, Japan
Tel: +81 3 3447 4693
Fax: +81 3 3447 4750
Internet: www.densei-lambda.com
JAPAN
Lambda GmbH
Aredstrasse 22,
A - 2544 Leobersdorf, Austria
Tel: +43 - 2256 - 655 84 Fax: +43 - 2256 - 645 12
E-mail: info.germany@lambda-europe.com
www.lambda-austria.com
AUSTRIA
Lambda Americas, Inc.
405 Essex Rd. Neptune, NJ 07753
Tel: +1-732-922-9300 Fax: +1-732-922-1441
E-mail: sales@lambda.com
www.lambda-emi.com
NORTH AMERICA
Lambda Americas, Inc.
3055 Del Sol Boulevard
San Diego, CA 92154
Tel: +1-800-LAMBDA-4
Tel: +1-619-575-4400
Fax: +1-619-429-1011
www.lambdapower.com
We Nemic-Lambda Ltd., located at Karmiel Industrial Zone, Israel, declare under our sole
responsibility that the product:
Product name: Programmable Regulated Power Supplies, ZUP Series
Models:
conforms to the following product specifications:
Safety: EN61010-1:2001
Electromagnetic Emissions:EN61326:1997:A3:2003 which covers testing to the following standards:
EN55011:1998:A2:2002 Conducted Emissions: Class B
Radiated Emissions: ClassA
IEC61000-4-2:1995 4.0KV CD, 4.0KV AD Level 2
IEC61000-4-3:1995 3V/m Level 2
IEC61000-4-4:1995 1.0KVAC Power Lines Level 2
0.5KV Communication Lines
IEC61000-4-5:1995 2.0KVAC Power Lines Level 3
1.0KVAC to Ground
1.0KV Communication Lines
IEC61000-4-6:1996 3V Level 2
IEC61000-4-11:1994
IEC61000-3-2:2000 ClassA
IEC61000-3-3:1995:A1:2001
The product herewith complies with the requirements of the Low Voltage Directive 73/23/EEC, as
amended by 93/68/EEC, and the EMC directive 89/336/EEC, as amended by 92/31/EEC and
93/68/EEC for Electrical Equipment used in Information Technology environments, and carries the CE
mark accordingly.
Our authorized representative in the EU is Coutant Lambda Limited, located at Kingsley Avenue,
Ilfracombe, Devon EX34 8ES, UK. Further, all products covered by this declaration are manufactured
by processes which ensure continued compliance of the products with the requirements of the Low
voltage and the EMC directives.
Name ofAuthorized Signatory:
Signature ofAuthorized Signatory:
Position ofAuthorized Signatory:
Date:
Place where signed:
Martin Southam
Director of Marketing, Coutant Lambda
June 1, 2006
Ilfracombe, UK
ZUP6-33
ZUP10-20
ZUP20-10
ZUP36-6
ZUP60-3.5
ZUP80-2.5
ZUP120-1.8
ZUP6-66
ZUP10-40
ZUP20-20
ZUP36-12
ZUP60-7
ZUP80-5
ZUP120-3.6
ZUP6-132
ZUP10-80
ZUP20-40
ZUP36-24
ZUP60-14
KARMIEL INDUSTRIAL ZONE, POB 500, ZC-20101, ISRAEL.
TEL: 972-4-9887491 FAX: 972-4-9887487
DECLARATION OF CONFORMITY
This information sheet was prepared based on People's Republic of China "Management Methods for Controlling Pollution Caused by Electronic Information Products Regulation"and
"SJ/T 11364—2006 Marking for Control of Pollution Caused by Electronic Information Products".
As People's Republic of China "Management Methods for Controlling Pollution Caused by Electronic Information Products Regulation"is a different legislation from EU RoHS Directive
2002/95/EC, inquiries concerning EU RoHS Directive 2002/95/EC information should be done separately.
The date of manufacture
Part Name ZUP200W/400W/800W POWER SUPPLY SERIES Product Weight ZUP200 2.9Kg
Product Weight ZUP400 3.2Kg
Product Weight ZUP800 5.8Kg
Lead (Pb) Mercury (Hg) Cadmium (Cd) Hexavalent
Chromium (Cr6+)
Polybrominated
BiphenylsPBB
Polybrominated Diphenyl
EthersPBDE
ZW ZW ZW ZW ZW ZW
Case O O O O O O
Plastic panel O O O O O O
PCB's assembly X O O O O O
Inner metal parts O O O O O O
Inner cables O O O O O O
Accessories O O O O O O Provided in the package
: Indicates that the concentration values of toxic and hazardous substances in all "homogeneous materials" of respective parts and materials does not exceed the concentration limits
regulated by "SJ/T 11363-2006 Requirements for Concentration Limits for Certain Hazardous Substances in Electronic Information Products".
: Indicates that the concentration value of a toxic or hazardous substance included in a "homogeneous part" of a respective part ot material exceeds the concentration limit regulated by
"SJ/T 11363-2006 Requirements for Concentration Limits for Certain Hazardous Substances in Electronic Information Products".
Information Concerning Inclusion of Toxic and Hazardous Substances
NotesConcentration Values of Toxic and Hazardous Substances/Elements (wt%)
Subpart Name
This information sheet was prepared based on People's Republic of China "Management Methods for Controlling Pollution Caused by Electronic Information Products Regulation"and
"SJ/T 11364—2006 Marking for Control of Pollution Caused by Electronic Information Products".
As People's Republic of China "Management Methods for Controlling Pollution Caused by Electronic Information Products Regulation"is a different legislation from EU RoHS Directive
2002/95/EC, inquiries concerning EU RoHS Directive 2002/95/EC information should be done separately.
The date of manufacture
Part Name ZUP200W/400W/800W POWER SUPPLY SERIES Product Weight ZUP200 2.9Kg
Product Weight ZUP400 3.2Kg
Product Weight ZUP800 5.8Kg
Lead (Pb) Mercury (Hg) Cadmium (Cd) Hexavalent
Chromium (Cr6+)
Polybrominated
BiphenylsPBB
Polybrominated Diphenyl
EthersPBDE
ZW ZW ZW ZW ZW ZW
Case O O O O O O
Plastic panel O O O O O O
PCB's assembly X O O O O O
Inner metal parts O O O O O O
Inner cables O O O O O O
Accessories O O O O O O Provided in the package
: Indicates that the concentration values of toxic and hazardous substances in all "homogeneous materials" of respective parts and materials does not exceed the concentration limits
regulated by "SJ/T 11363-2006 Requirements for Concentration Limits for Certain Hazardous Substances in Electronic Information Products".
: Indicates that the concentration value of a toxic or hazardous substance included in a "homogeneous part" of a respective part ot material exceeds the concentration limit regulated by
"SJ/T 11363-2006 Requirements for Concentration Limits for Certain Hazardous Substances in Electronic Information Products".
Information Concerning Inclusion of Toxic and Hazardous Substances
NotesConcentration Values of Toxic and Hazardous Substances/Elements (wt%)
Subpart Name
TABLE OF CONTENTS: ZUP SERIES
SAFETY INSTRUCTIONS .....................................................................
WARRANTY ..........................................................................................
CHAPTER 1. General Information
CHAPTER 2. Specifications
CHAPTER 3. Installation
......................................................
1.1 User manual content
1.2 Introduction
1.2.1 General description
1.2.2 Configurations
1.2.3 Control via the serial communication port
1.2.4 Output connections
1.2.5 Analog voltage programming
1.2.6 Parallel operation
1.2.7 Cooling and mechanical construction .....................................
1.3 Accessories
1.3.1 General
1.3.2 Serial link cables
1.3.3 AC cables
1.3.4 Front panel outputs option
................................................................
2.1 200W/400W Series
800W Series...................................................................................
2.2 Supplemental characteristics .........................................................
.....................................................................
3.1 General
3.2 Initial inspection
3.2.1 Mechanical inspection
3.2.2 Preparation for use
3.3 AC source requirements
3.4 Cooling and placement
3.5 Rack mounting
3.6 Power connection
3.7 Connecting the load .......................................................................
3.7.1 Selecting wire size
3.7.2 Wire termination .....................................................................
3.7.3 Single load connection, local sense
3.7.4 Single load connection, remote sensing ................................
3.7.5 Multiple load connections, radial distribution method
3.7.6 Multiple load connections with distribution terminals .............
3.7.7 Grounding outputs
3.8 External control connector
3.8.1 General
3.8.2 Pin description .......................................................................
3.8.3 Technical description
3.8.4 Default connections................................................................
3.9 Repackaging for shipment
pg. 2
pg. 1
pg. 5
pg. 6
pg. 7
pg. 9
pg. 11
pg. 12
pg.13
pg.14
pg.15
pg.16
pg.17
pg.18
Table 4-1: Front panel controls and indicators .......................................
4.2.2 Rear panel ............................................................................
4.2.3 Rear panel connections description .....................................
4.3 Turn-on Checkout Procedure
4.3.1 General
4.3.2 Prior to operation
4.3.3 Constant Voltage check
4.3.4 Constant Current check ........................................................
4.3.5 OVP check
4.3.6 UVP check
4.3.7 Foldback check
4.3.8 Output On/Off
4.3.9 Address setting
4.3.10 Local/Remote Operation
4.4 Local Operation ...............................................................................
4.4.1 Introduction
4.4.2 Constant Voltage Operation
4.4.3 Constant Current Operation
4.4.4 Automatic Crossover ..............................................................
4.4.5 Over Voltage protection (OVP)
4.4.6 Under Voltage Protection (UVP)
4.4.7 Foldback Protection ................................................................
4.4.8 Output On/Off Control
4.4.9 Last Setting memory ...............................................................
4.4.10 Output Voltage & Current programming by external resistor
4.4.11 Output Voltage Programming by external voltage .................
4.4.12 Output Current programming by external voltage
4.4.13 Auto Parallel operation...........................................................
4.4.14 Series Operation ....................................................................
4.4.15 Output good signal.................................................................
.....................................
5.1 Introduction
5.2 Configuration
5.2.1 Address setting
5.2.2 RS232 or RS485 selection
5.2.3 Baud rate setting
5.2.4 Local/remote selection
CHAPTER 5. RS232 & RS485 remote control
.................................................
4.1 Introduction
4.2 Controls and Indicators
4.2.1 Front Panel
CHAPTER 4. Operating Instructions.
pg.23
pg.22
pg.24
pg.25
pg.26
pg.27
pg.28
pg.29
pg.30
pg.32
pg.33
pg.37
pg.38
pg.35
TABLE OF CONTENTS: ZUP SERIES
3.10 Outline drawings: ZUP 200W & 400W series.................................
3.11 Outline drawing: ZUP 800W series...............................................
3.12 Outline drawing: front panel connector option ...............................
pg.19
pg.20
pg.21
WARRANTY SERVICE
WARRANTY
DISCLAIMER
LIMITATION OF WARRANTY
TRADEMARK INFORMATION
This product must be returned to an authorized Nemic-Lambda service facility for repairs or other
warranty service. For products returned to Nemic-Lambda for warranty service, the buyer shall prepay
shipping charges to Nemic-Lambda and Nemic-Lambda shall pay the shipping charges to return the
product to the buyer.
This Nemic-Lambda product is warranted against defects in materials and workmanship for a period of
three years from date of shipment .During the warranty period, Nemic-Lambda will, at it’s option, either
repair or replace products which prove to be defective.
The information contained in this document is subject to change without notice. Nemic-Lambda shall
not be liable for errors contained in this document or for incidental or consequential damages in
connection with the furnishing, performance or use of this material. No part of this document may be
photocopied, reproduced or translated into another language without the prior written consent of
Nemic-Lambda.
The warranty shall not apply to defects resulting from improper or inadequate usage or maintenance by
the buyer , buyer supplied products or interfacing. The warranty shall not apply to defects resulting
from unauthorized modifications or from operation exceeding the environmental specifications of the
product.
Nemic-Lambda does not warrant the buyers circuitry or malfunctions of Nemic-Lambda products
resulting from the buyer’s circuitry. Furthermore, Nemic-Lambda does not warrant any damage
occurring as a result of the buyer’s circuitry or the buyer’s - supplied products.
No other warranty is expressed or implied.
Microsoft and Windows are trademarks of Microsoft Corporation.
SAFETY INSTRUCTIONS
SAFETY SYMBOLS
Instruction manual symbol. The instrument will be marked with this symbol when it is
necessary for the user to refer to the instruction manual.
Indicates hazardous voltage.
Indicates ground terminal.
The WARNING sign denotes a hazard.An attention to a procedure is called.
Not following procedure correctly could result in personal injury.
AWARNING sign should not be skipped and all indicated conditions must be
fully understood and met.
The CAUTION sign denotes a hazard. An attention to a procedure is called.
Not following procedure correctly could result in damage to the equipment.
Do not proceed beyond a CAUTION sign until all indicated conditions are
fully understood and met.
FCC COMPLIANCE NOTICE:
Note: This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates uses, and can radiate radio frequency energy and, if
not installed and used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a residential area is
likely to cause harmful interference in which case the user will be required to correct the
interference at his own expense.
!
WARNING
CAUTION
OUTPUT TERMINALS COVER
Models up to 60V output voltage
After connection of the load wires ( refer to par. 3-7 ), attach the plastic cover to the rear panel of the
power supply, using two self tapping screws supplied with the unit. Refer to Fig. 1-1 for details.
Fig. 1-2: Output wires connection
OUTPUT CONNECTOR COVER
80V and 120V models
MALE CONNECTOR (PSC1.5/3-M-PE , Phoenix)
FEMALE PLUG (PSC 1.5/3-F)
PLASTIC PLUG COVER
Wires : Copper , AWG16-30
Tightening torque : 4lib-in
WARNING
Hazardous voltages may exist at the output terminals.
Attach the terminals cover, supplied with the unit, to the chassis after connecting the load wires as
described below.
Fig. 1-1: Terminals cover assembly
REAR PANEL
LOAD WIRES
PLASTIC COVER
SAFETY INSTRUCTIONS
+V -V
CHAPTER 1 GENERAL INFORMATION
1.1 USER’S MANUAL CONTENT
1.2 INTRODUCTION
1.2.1 General description
1.2.2 Configurations
1.2.4 Output connections
1.2.5 Analog voltage programming
1.2.6 Parallel operation
1.2.3 Control via the serial communication port
This user’s manual contains the operating instructions, installation instructions and specifications of
the ZUP series. For information related to operation with GPIB control, refer to Nemic-Lambda GP485
user’s manual.
The ZUP series are wide range output switching power supplies with laboratory performance. The ZUP
series is power factor corrected and operates from worldwide AC voltage range continuously. Output
voltage and current are continuously displayed and LED indicators show the complete operating status
of the power supply. The front panel controls allow the user to set the output parameters, the protection
levels (over-voltage / under-voltage)and arm the foldback protection to disable the output if the unit
switches from Constant-voltage mode to Constant-current mode.
The ZUP can be configured into a programmable power system of up to 31 DC outputs using the built-in
RS232 or RS485 communication port in the power supply. In a GPIB system the GP485 controller can
control up to 31 ZUP units in a single GPIB address.
Output connections are made to rear panel bus-bars for models up to 60V and connector for the 80V
and 120V models. Either the positive or negative terminal may be grounded or the output may be
floated. The maximum potential (including the output voltage) that either output terminal is from ground
must not exceed the rated output voltage. Local or remote sense may be used. In remote sense, the
maximum voltage drop on each wire is 0.5V for models up to 60V and 2V for the 80V and 120V models.
Analog inputs are provided at the rear panel for analog voltage programming of output voltage and
current, and On/Off control. Inputs are provided for resistive programming of the output voltage and
current.
Zup units of the same output voltage and current rating can be paralleled in master-slave configuration
with automatic current sharing for power-up purposes.
The following parameters can be programmed via the serial communication port:
1. Output voltage setting
2. Output current setting
3. Output On/Off
4.Arming or release of the foldback protection
5. Over-voltage protection setting
6. ‘Soft’ under-voltage limit
7. Output voltage measurement
8. Output current measurement
9. Power supply start-up mode
(last setting or safe mode)
10. Over-voltage protection setting read
11. Under-voltage limit read
12. Remote/Local Control
1.3.1 General
1.3.4 Front Panel Outputs option
1.3.3 AC Cables
1.3.2 Serial link cables
1.3 ACCESSORIES
Accessories are delivered with the power supply or separately upon ordering.
Below are listed possible accessories and ordering numbers.
PART No. DESCRIPTION
NL 100 19” rack, 3U height
NL 200 Dual output packing
NL 101 Blank panel for 19” rack
NL 102 Additional instruction manual
PART No. MARKET DESCRIPTION
ZUP/U USA 13A, 125V, unshielded, 2m typ. length, with IEC320 connector on one
(NC301) side and NEMA-5-15P connector the on other side.
ZUP/E Europe 10A, 250V, unshielded, 2m typ. length, with IEC320 connector on one
(NC302) side and INT’L 7 standard VII, dual earthing on the other side.
ZUP/O General 10A, 250V, unshielded, 2m typ. length, with IEC320 connector on one
(NC303) side and unterminated stripped wires on the other side. Use the cable
only with plug approved by the national safety standards of the country
of usage.
ZUP/J Japan 13A, 125V unshielded, 2m typ. length, with IEC320 connector on one
(NC305) side and Japan type plug on other side.
In cases where load connection at the front panel is required, optional Front Panel output Jacks for a
load current of 20A maximum is available. Please note that the power supply height is increased with
this option. Refer to outline drawing (par. 3.12) for details.
ORDER No. DESCRIPTION
ZUP /L 20AFront Panel Output Jacks
Serial link cable, for linking power supplies by RS485 communication is provided with the power supply
according to order. Cable description: 0.5m typ. length, shielded, EIA-568Atype plugs, 8 contacts.
Refer to par.5.3.4 , for details.
1.2.7 Cooling and mechanical construction
The Zup series is fan cooled. Upon installation take care to allow free air flow into the power supply via
the front panel and out of the power supply via the rear panel. The ZUP series is contained in a compact,
lightweight package which allows for easy installation and space saving in the application equipment.
CHAPTER 2 SPECIFICATIONS
2.1 SPECIFICATIONS: 200W/400W Series
ZUP20-
20
ZUP20-
10
ZUP10-
40
ZUP10-
20
ZUP6-
66
ZUP6-
33
ZUP60-
7
0~7
0~12
ZUP60-
3.5
0~3.5
0~6
216 432 210 420
ZUP36-
12
ZUP36-
6
0~360~60
ZUP120-
3.6
ZUP120-
1.8
ZUP80-
5
ZUP80-
2.5
V
A
W
-
-
mV
mV
mS
-
-
mS
mS
mS
-
-
mA
-
-
-
-
-
-
V
-
-
-
-
-
-
A
-
-
%
A
MODEL
OUTPUT VOLTAGE (*1)
OUTPUT CURRENT (*2)
RATED OUTPUT POWER
LOAD REGULATION
LINE REGULATION
RMS RIPPLE
RIPPLE
RECOVERYTIME (*4)
TEMPERATURE COEFFICIENT
TEMPERATURE DRIFT
(5Hz-1MHz Bandwidth)
(pk to pk20MHz Bandwidth)
LOAD REGULATION
LINE REGULATION
RMS RIPPLE
TEMPERATURE COEFFICIENT
TEMPERATURE DRIFT
(5Hz-1MHz Bandwidth)
INPUT VOLTAGE (*8)
INPUT CURRENT (*6)
INPUT CURRENT HARMONICS
POWER FACTOR (TYP)
EFFICIENCY (*6)
INRUSH CURRENT (*7)
100/200V
VOLTAGE
CURRENT
STATUS
UP PROGRAMMING RESPONSE TIME
FULL LOAD
NO LOAD
RESOLUTION
ACCURACY
RESOLUTION
ACCURACY
VOLTAGE
CURRENT
CONSTANT
VOLTAGE
CONSTANT
CURRENT
DOWN
PROGRAMMING
RESPONSE TIME
PROGRA-
MING (*3)
DISPLAY
OVERVOLTAGE PROTECTION (*5)
HOLD UP TIME
OUTPUT PROTECTIONS
INPUT
10
5.6/2.7 5.3/2.6
80/8482/86
15
5.6/2.7 4.9/2.4
80/8483/87
0~20
30
5.6/2.7
79/83
0~40
50
5.6/2.7
79/82
0~66
0.005% +2mV (*10) 0.005% +4mV
0.005% +1mV (*11) 0.005% +2mV
5
50
30ppm/ Cfrom rated voltage following 30-minute warm-up
O
0.01% +2mV change in output over 8-hour interval under constant line, load and ambient
temperature following 30-minute warm-up
50
50
100
5.6/2.7
74/77
15 15 15 15 15
15 15
5555
5
2.9/1.4 2.9/1.4
75/7978/82
7.5
2.9/1.4 2.6/1.3
76/8078/82
0~10
15
2.9/1.4
74/78
0~20
25
2.9/1.4
73/77
0~33
198 396 200 400 200 400
50
3.0/1.5
69/72
15/3015/3015/3015/3015/30
15/3015/30
250
0-7.5
1
350
0 -13
0.5
400
0-24
0.2
0.01% + 5mA for load voltage change equal to unit voltage rating , constant input voltage.
0.01% +2mA from 85-132VAC or 170-265VAC, constant load
20mS at 100V/200VAC, rated output voltage and output current
100ppm/ Cfrom rated current following 30 minute warm-up
O
Better than 0.028% of rated output voltage
0.02% + 5mV 0.02% + 8mV 0.02% +12mV0.02% +26mV 0.02% +35mV
0.4% +40mA
Better than 0.03% of rated output current
0.02% +5mA change in output over 8-hour interval under constant line, load and ambient
temperature following 30 minute warm-up
3 digits (6V,20V,36V,60V,80V) 3.5 digits (10V,120V) accuracy: 0.2% +/-2digits
3 digitsaccuracy: 0.5% +/-3digits
CV/CC, Alarm, Fold, Local/Remote, ON/OFF
Over Voltage, Over Temperature, Foldback
85 ~ 265VAC Continuous, 47 ~ 63Hz
Complies with EN61000-3-2, Class A
0.99 at 100/200VAC, 100% Load
500
0-40
0.02%+50mV
0.4%+ 0.4%+0.4%+ 0.4%+
15mA 30mA 10mA 20mA
0-880 - 132
0.02%+80mV
0.2
750
0-66
0.2
100
0~6 0~100~20
0~1.8
0~5
20
0~3.6
0~2.5
20
200
70
60
0.2
800
400
80
80
0.2
1000
216 432
0~800 ~ 120
-
-
-
-
-
-
Kg
mm
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
OPERATING TEMPERATURE
OPERATING HUMIDITY
STORAGE TEMPERATURE
STORAGE HUMIDITY
VIBRATION (*9)
SHOCK
WEIGHT
SIZE (WxHxD)
OUTPUT ON/OFF
OUTPUT GOOD
OUTPUT VOLTAGE PROGR.
OUTPUT CURRENT PROGR.
REMOTE SENSING
COMMUNICATION INTERFACE
ENVIRON-
MENT
MECHANI-
CAL
EXTERNAL
FUNCTIONS
SAFETY STANDARDS
EMC STANDARDS
APPRO-
VALS
NOTES:
*1MINIMUM VOLTAGE IS GUARANTEED TO MAXIMUM 0.2% OF THE RATED OUTPUT VOLTAGE.
*2MINIMUM CURRENT IS GUARANTEED TO MAXIMUM 0.4% OF THE RATED OUTPUT CURRENT.
*3GIVEN FOR CONTROL OF THE OUTPUT VIA THE SERIAL COMMUNICATION OR VIAFRONT PANEL CONTROLS.
* 4 TIME FOR RECOVERY TO WITHIN +/- 50mV AGAINST CURRENT CHANGE OF 50% TO 100%.
*5INVERTER SHUT DOWN METHOD, MANUAL RESET BY AC INPUT RECYCLING.(OVP WILL SHUT DOWN OUTPUT).
* 6 AT 100V/200V AND MAXIMUM OUTPUT POWER.
* 7 FOR 200W UNITS -AT COLD START Ta = 25°C.
* 8 FOR CASES WHERE CONFORMANCE TO VARIOUS SAFETY SPECS, (UL, IEC ETC.)ARE REQUIRED TO BE DESCRIBED
AS 100-240VAC (50/60Hz) ONNAME PLATE.
* 9 WHEN MOUNTED WITH MOUNTING SCREWS.
*10 FROM NO LOAD TO FULL LOAD , CONSTANT INPUT VOLTAGE AT REMOTE SENSE.
*11FROM 85~132VAC OR 170~265VAC , CONSTANT LOAD.
*12 FROM ZERO VOLTS TO FULL SCALE , RESISTIVE LOAD , CURRENT SETTING AT MAX.
CONDUCTED EMI
RADIATED EMI
SERIAL OPERATION
PARALLEL OPERATION
COOLING
ISOLATION RESISTANCE
WITHSTAND VOLTAGE
ZUP60-
7
3.2
3.2
3.2
ZUP60-
3.5
2.9
2.9
2.9
ZUP36-
12
ZUP36-
6
ZUP20-
20
ZUP20-
10
ZUP10-
40
ZUP10-
20
ZUP6-
66
0~50C: 100% Load.
O
-20~70C
O
30 ~ 90% RH(NoDewdrop )
10 ~ 95% RH(NoDewdrop )
Less than 20G
10 ~ 55Hz, Amplitude (sweep 1min) Less than 2G, X,Y
, Z, 1 hour each.
70 x 124 x 350.
By TTL Signal or Dry Contact - refer to instruction manual
Open collector-refer to instruction manual
By Voltage(0~4V)or byResistance(0~4K)refer to instruction manual
By Voltage(0~4V)or byResistance(0~4K)refer to instruction manual
Maximum possible drop oneach load wire is 0.5Vfor models up to60V and 2V for the 80V and 120V models.
RS232 and RS485 Built-in, IEEE488 Optional
UL 3111-1, EN61010-1
EN 61326-1, IEC 61326 -1, FCC part 15 (class A)
Master-slave method: up to 5 units, refer to instruction manual
Up to 2 units, refer to instruction manual
EN55022-B, FCC-B, VCCI-B
Forced air by blower fan, (blower fan ismounted within unit)
EN55022-A, FCC-A, VCCI-A
Input-Chassis: 2.0kVAC1min. Input-Output: 3.0kVAC1min. Output-Chassis: 500VAC 1min. Input-Chassis: 2.0kVAC1min..
Input-output(HAZ):2.0kVAC 1min.
Input-Output(SELV):3.0kVAC 1min.
ZUP6-
33
3.2
3.22.9
2.93.2
3.22.9
2.9
2.1 SPECIFICATIONS: 200W/400W Series continued
ZUP120-
3.6
ZUP120-
1.8
ZUP80-
5
ZUP80-
2.5
More than 100MOhm at 25 Cand 70% R.H.
O
V
A
W
-
-
mV
mV
mS
-
-
mS
mS
mS
-
-
mA
-
-
-
-
-
-
V
-
-
-
-
-
-
A
-
-
%
A
MODEL
OUTPUT VOLTAGE (*1)
OUTPUT CURRENT (*2)
RATED OUTPUT POWER
LOAD REGULATION
LINE REGULATION
RMS RIPPLE
RIPPLE
RECOVERYTIME (*4)
TEMPERATURE COEFFICIENT
TEMPERATURE DRIFT
(5Hz-1MHz Bandwidth)
(pk to pk20MHz Bandwidth)
LOAD REGULATION
LINE REGULATION
RMS RIPPLE
TEMPERATURE COEFFICIENT
TEMPERATURE DRIFT
(5Hz-1MHz Bandwidth)
INPUT VOLTAGE (*7)
INPUT CURRENT (*6)
INPUT CURRENT HARMONICS
POWER FACTOR (TYP)
EFFICIENCY (*6)
INRUSH CURRENT
100/200V
VOLTAGE
CURRENT
STATUS
UP PROGRAMMING RESPONSE TIME
FULL LOAD
NO LOAD
RESOLUTION
ACCURACY
RESOLUTION
ACCURACY
VOLTAGE
CURRENT
CONSTANT
VOLTAGE
CONSTANT
CURRENT
DOWN
PROGRAMMING
RESPONSE TIME
PROGRAM-
MING
(*3)
DISPLAY
OVERVOLTAGE PROTECTION (*5)
HOLD UP TIME
OUTPUT PROTECTIONS
INPUT
ZUP60-14
0~14
20
11.2/5.4
80/84
0~24
30
11.2/5.4
80/84
0~40
60
11.2/5.4
79/82
0~80
100
11.2/5.4
77/81
0 ~ 132
792 800 800 864 840
200
11.2/5.4
74/77
30
0.005% +2mV from no load to full load, constant input voltage
0.005% +1mV from 85-132VAC or 170-265VAC, constant load
5
80
30ppm/ °C from rated voltage following 30-minute warm-up
0.01% +2mV change in output over 8-hour interval under constant line, load and ambient
temperature following 30-minute warm-up
50
ZUP36-24
ZUP20-40
ZUP10-80
ZUP6-132
250
0-7.5
1
100
8
70
5
350
0-13
0.5
90
8
60
5
400
0-24
0.2
0.07% + 10mA for load voltage change equal to unit voltage rating , constant input voltage.
0.01% +5mA from 85-132VAC or 170-265VAC, constant load
20mS at 100V/200VAC, rated output voltage and output current
100ppm/ Cfrom rated current following 30 minute warm-up
O
0.05% +10mA change in output over 8-hour interval under constant line, load and ambient
temperature following 30 minute warm-up
3 digits (6V,20V,36V,60V) 3.5 digits (10V) accuracy: 0.2% +/-2digits
3.5 digits (132A), all others3digitsaccuracy: 0.5% +/-3digits
CV/CC, Alarm, Fold, Local/Remote, ON/OFF
Over Voltage, Over Temperature, Foldback
85 ~ 265VAC Continuous, 47 ~ 63Hz
Complies with EN61000-3-2, Class A
0.99 at 100/200VAC, 100% Load
500
0-40
0.2
750
70
0-66
0.2
0~6 0~100~200~360~60
2.1 SPECIFICATIONS: 800W Series
Better than 0.028% of rated output voltage
0.4% +40mA
Better than 0.03% of rated output current
50mS (From zero volts to full scale, resistive load, current setting atmax.)
0.02% +5mV 0.02% + 8mV 0.02% +12mV0.02% +26mV0.02% +35mV
-
-
-
-
-
-
Kg
mm
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
OPERATING TEMPERATURE
OPERATING HUMIDITY
STORAGE TEMPERATURE
STORAGE HUMIDITY
VIBRATION (*8)
SHOCK
WEIGHT
SIZE (WxHxD)
OUTPUT ON/OFF
OUTPUT GOOD
OUTPUT VOLTAGE PROGR.
OUTPUT CURRENT PROGR.
REMOTE SENSING
COMMUNICATION INTERFACE
ENVIRON-
MENT
MECHANI-
CAL
EXTERNAL
FUNCTIONS
APPLICABLE SAFETY STANDARDS
APPLICABLE EMC STANDARDS
CONDUCTED EMI
RADIATED EMI
SERIAL OPERATION
PARALLEL OPERATION
COOLING
WITHSTAND VOLTAGE
ISOLATION RESISTANCE
ZUP60-
14
5.8
ZUP36-
24
ZUP20-
40
ZUP10-
80
ZUP6-
132
0~50C: 100% Load.
O
-20~70C
O
30 ~ 90% RH(NoDewdrop )
10 ~ 95% RH(NoDewdrop )
Less than 20G
10 ~ 55Hz, Amplitude ( sweep 1min ) Less than 2G, X,Y
, Z,1hour each.
140 x 124 x 350 refer tooutline drawing
By TTL Signal or Dry Contact - refer to instruction manual
Open collector-refer to instruction manual
By Voltage(0~4V)or byResistance(0~4K)refer to instruction manual
By Voltage(0~4V)or byResistance(0~4K)refer to instruction manual
Possible, maximum 0.5V drop on each load wire
RS232 and RS485 Built-in, IEEE488 Optional
UL 3111-1, EN61010-1
EN 61326-1, IEC 61326 -1, FCC part 15 (class A)
Master-slave method: up to 5 units, refer to instruction manual
Up to 2 units, refer to instruction manual
More than 100MOhm at 25°C and 70% R.H.
EN55022-B, FCC-B, VCCI-B
Forced air by blower fan, (blower fan ismounted within unit)
EN55022-A, FCC-A, VCCI-A
Input - Chassis: 2.0kVAC1min. Input - Output: 3.0kVAC1min. Output - Chassis: 500VAC1min.
NOTES:
* 1 MINIMUM VOLTAGE IS GUARANTEED TO MAXIMUM 0.2% OF THE RATED OUTPUT VOLTAGE.
* 2 MINIMUM CURRENT IS GUARANTEED TO MAXIMUM 0.4% OF THE RATED OUTPUT CURRENT.
* 3 GIVEN FOR CONTROL OF THE OUTPUT VIA THE SERIAL COMMUNICATION OR VIA FRONT PANEL CONTROLS.
* 4 TIME FOR RECOVERY TO WITHIN +/- 50mV AGAINST CURRENT CHANGE OF 50% TO 100%.
* 5 INVERTER SHUT DOWN METHOD, MANUAL RESET BY AC INPUT RECYCLING.(OVP WILL SHUT DOWN OUTPUT).
* 6 AT 100V/200V AND MAXIMUM OUTPUT POWER.
* 7 FOR CASES WHERE CONFORMANCE TO VARIOUS SAFETY SPECS, (UL, IEC ETC.) ARE REQUIRED TO BE DESCRIBED
AS 100-240VAC (50/60Hz) ON NAME PLATE.
*8 WHEN MOUNTED WITH MOUNTING SCREWS.
2.1 SPECIFICATIONS: 800W Series continued
2.2 SUPPLEMENTAL CHARACTERISTICS
The supplemental characteristics give typical but non-warranted performance characteristics. The
supplemental characteristics are useful in accessing applications for the power supply. Several kinds
of supplemental characteristics are listed below.
1. EVALUATION DATA: Typical performance of the power supply.
2. RELIABILITY DATA: Reliability performance of the power supply.
3. IEC 1000 DATA: Performance of the power supply under IEC 1000 test conditions.
4. EMI DATA: Typical EMI (conducted and radiated) performance of the power supply.
The supplemental characteristics data are held in each Nemic-Lambda sales and service facility. For
further details please contact the Nemic-Lambda office nearest you.
CHAPTER 3 INSTALLATION
3.1 GENERAL
3.2 INITIAL INSPECTION
3.2.1 Mechanical inspection
3.2.2 Preparation for use
3.3 AC SOURCE REQUIREMENTS
3.4 COOLING & PLACEMENT
3.5 RACK MOUNTING
3.6 POWER CONNECTION
NOTE
CAUTION
This chapter contains instructions for initial inspection, preparation for use and repackaging for
shipment. Connection to PC, linking ZUP units and setting the address are described in chapter 5.
Prior to shipment this power supply was inspected and found free of mechanical or electrical defects.
Upon unpacking of the power supply, inspect for any damage which may have occurred in transit. Keep
all packing materials until inspection has been completed. If any damage is detected, file a claim with
the carrier immediately and notify the Nemic-Lambda sales or service facility nearest you.
The mechanical inspection should confirm that there is no exterior damage to the power supply such as
broken knobs or connectors and that the front panel and meter face are not scratched or cracked.
In order to be operational the power supply must be connected to an appropriate AC source. The line
voltage must be within the power supply specification. DO NOT apply power before reading paragraph
3.3.
The ZUP series can be operated from a nominal 100V to 240V, single phase, 47 ~ 63Hz. The input
voltage range and current required for each model is specified in chapter 2. Make sure that under
heavy load, theAC voltage supplied to the power supply does not fall below “low limit” specifications.
This power supply is fan cooled. Upon installation ensure sufficient space for air intake (front panel) and
exhaust (rear panel). The power supply should be used in an area where the ambient temperature
does not exceed +50 C
O
ZUP models can be mounted in a standard 19” rack (3U height). The 200W and 400W models occupy
1/6 rack length. The 800W model occupies 1/3 rack length. The power supplies should be fixed by M4
screws replacing the rubber feet on the bottom of the power supply. The screws must not protrude more
than 6mm into the power supply. Refer to the outline drawing in this chapter for mounting details.
Connection of this power supply to an AC power source should
be made by an electrician or other qualified personnel.
ZUP series power supplies generate a magnetic field which might affect the
operation of other instruments. If your equipment is susceptible to magnetic fields,
do not position adjacent to the ZUP.
This power supply is equipped with a three conductor power cable. The third conductor is the ground
conductor. When the cable is plugged-in to an appropriate receptacle, the power supply is grounded.
Under no circumstances should this power supply be operated without an adequate ground
connection. If a two contact receptacle is encountered, it must be replaced by a three contact
receptacle, properly grounded. This operation should be done by a qualified electrician. It is
recommended to keep the AC input wires separate from the DC output and signal wires to avoid
interference.
To meet radiated EMI specification, the EMI suppressor clamp should be attached to the AC cable as
close as possible to theAC inlet of the power supply.
WARNING
WARNING
Some components inside the power supply are at AC voltage even when the
On/Off switch is in the “Off” position. To avoid the hazard of electric shock,
disconnect line cord and load and wait 2 minutes before removing cover.
Turn off the AC input power before making or changing any rear panel connection.
Make sure that all connections are securely tightened before applying power.
There is a potential shock hazard when using a power supply with a rated output greater than 40V.
Use load wiring with a minimum insulation rating equivalent to the maximum output voltage of the
power supply.
3.7 CONNECTING THE LOAD
3.7.1 Selecting wire size
Two factors must be considered in selecting wire size.
1. Wires should be at least heavy enough to avoid overheating while carrying the power supply load
current at the rated load, or the current that would flow in the event the load wire were shorted,
whichever is greater.
2. Wire size should be selected to enable voltage drop per lead to be less than 0.5V at the rated current.
It is recommended to minimize voltage drop on the wires to prevent excessive output power
consumption from the power supply.
Please refer to Tables 3-1 and 3-2 for maximum wire length to limit voltage drop by American and
European measurements respectively.
Table 3-1: Maximum wire length for
0.5V drop on lead (in feet)
wire size
AWG
5A
40 20 10 4 1
63 31 15 6 1.7
100 50 25 10 3
160 80 40 16 5
253 126 63 25 8
400 200 100 40 13
640 320 160 64 21
1016 508 254 102 34
14
12
10
8
6
4
2
0
2.526
1.589
0.9994
0.6285
0.3953
0.2486
0.1564
0.0983
Maximum length in feet -
to limit voltage drop to 0.5V or less
10A 20A 50A 150A
Resistivity
Ohm/kft
13
For current not shown in tables 3-1 and 3-2 use formula: Maximum length=500/(current*resistivity)
Where current is expressed in ampers and resistivity in ohms/km or ohms/1000ft.
Table 3-2: Maximum wire length for 0.5V drop on lead (in meters)
cross sect.
area
(mm 2)
5A
12.2 6.1 3.0 1.2 0.4
19.6 9.8 4.9 2.0 0.7
29.5 14.7 7.4 2.9 1.0
51.3 25.6 12.8 5.1 1.7
80.6 40.3 20.2 8.1 2.7
125.8 62.9 31.4 12.6 4.2
177.0 88.5 44.2 17.7 5.9
2.5
4
6
10
16
25
35
8.21
5.09
3.39
1.95
1.24
0.795
0.565
Maximum length in meters -
to limit voltage drop to 0.5V or less
10A 20A 50A 150A
<
Resistivity
Ohm/km
3.7.2 Wire termination
3.7.3 Single load connection, Local Sensing
The wires should be properly terminated with terminals securely attached. DO NOT use non
terminated wires for load connection at the power supply.
Fig. 3-1 illustrates the connection of a single load to the power supply using local sensing. This
connection is made via the “External Control Connector” located on the rear panel of the power supply.
Local sensing is suitable for applications where load regulation is not critical.
Fig. 3-1: Single load connection, Local Sensing
14
2
- LS
- S
- V
- S
+LS
+LS
- LS
+S
On/Off
+V
- S
COM
Output Good
P
VRFV
VCVP
VRFI
VCCP
RCVP
EXTERNAL CONTROL
CONNECTOR
(ZUP rear panel view)
LOAD
POWER
SUPPLY
+
_
RCCP
1
CAUTION
At local sensing, short between +LS or +S to -V or -S or -LS will cause damage to the
power supply. Reversing the sense wires might cause damage to the power supply
at local and remote sensing.
+ S
3.7.4 Single load connection, Remote Sensing
3.7.5 Multiple load connections, radial distribution method
Remote Sensing is used in cases where, in Constant Voltage mode the load regulation is important at
the load terminals. Use twisted or shielded wires to minimize noise pick-up. If shielded wires are used,
the shield should be connected to the ground at one point, either the power supply chassis or the load
ground. The optimal point for the shield ground should be determined by experimentation. At Remote
Sensing, the maximum voltage drop allowed at the load wires is 0.5V per wire for 6V to 60V models and
2V per wire for 80V and 120V models.
In cases of multiple loads connected to one supply, each load should be connected to the power
supply’s output terminals using separate pairs of wires. It is recommended that each pair of wires will be
as short as possible and twisted or shielded to minimize noise pick-up and radiation. The sense wires
should be connected to the power supply output terminals or to the load with the most critical load
regulation requirement.
Fig. 3-2: Remote Sensing, single load.
Fig. 3-3: Multiple load connections with distribution terminal
2
2
- LS
- LS
+ S
- V
- S
- S
+LS
+LS
+S
+S
On/Off
On/Off
+ V
- S
COM
COM
Output Good
Output Good
P
P
VRFV
VRFV
VCVP
VCVP
VRFI
VRFI
VCCP
VCCP
RCVP
RCVP
EXTERNAL CONTROL
CONNECTOR
(ZUP rear panel view)
EXTERNAL CONTROL
CONNECTOR
(ZUP rear panel view)
LOAD
LOAD #1
LOAD #2
LOAD #3
POWER
SUPPLY
POWER
SUPPLY
To Load Terminals
Shield
+
+
+
+
_
_
_
_
RCCP
RCCP
1
1
+S
- V
+LS
- LS
+V
- S
Fig. 3-5:
3.7.6 Multiple load connections with distribution terminals
3.7.7 Grounding outputs
3.8 EXTERNAL CONTROL CONNECTOR
3.8.1 General
If remotely located output distribution terminals are used, the power supply output terminals should be
connected to the distribution terminals by a pair of twisted or shielded wires. Each load should be
separately connected to the remote distribution terminals. If Remote Sensing is required, the sensing
wires should be connected to the distribution terminals or at the most critical load.
Either the positive or negative output terminals can be grounded. To avoid noise problems caused by
common-mode current flowing from the load to ground, it is recommended to ground the output
terminal as close as possible to the power supply output.
Always use two wires to connect the load to the power supply regardless of how the system is
grounded.
The external control connector, used for analog programming of the power supply, is located on the
rear panel of the unit,(Fig. 4-2, item 4). The pin assignment is shown in Fig. 3-5 below.
The External Control Connector signals are connected to the
negative output terminal. If the negative output terminal is
floated with respect to chassis ground , those signals will also
float at the same potential. Use appropriate safety measures
to prevent a shock hazard.
Fig. 3-4: Multiple load connections with distribution terminal
DISTRIBUTION
TERMINAL
LOAD #1
LOAD #2
LOAD #3
POWER
SUPPLY
+
+
+
_
_
_
+S
- V
- V
+V
+V
- S
To Dristribution Terminals
WARNING
The maximum potential (including output voltage) that either output terminal
is from ground, must not exceed the specified voltage on the front panel.
WARNING
1
14 13
2
2
- LS
- S
+LS
+S
On/Off
COM
Output Good
P
VRFV
VCVP
VRFI
VCCP
RCVP
EXTERNAL CONTROL
CONNECTOR
(ZUP rear panel view)
RCCP
1
External Control Connector pin
assignment (ZUP rear panel view)
3.8.2 Pin Description
3.8.3 External Control Connector - Technical description
1. Connector type : AMP, Part No: 5102617-5 14 contacts, double row.
2. Receptacle : AMP, Part No: 87631-9, Polarized, 14 contacts, double row.
3. Receptacle contacts : AMP, Part No: 87523-5 (strip form) or 87523-6 (loose piece).
4. Wires : AWG: 24 to 20.
5. Hand tool for wire connection : AMP, Part No: 90202-2.
6. Applicator for stripper/crimper machine : AMP, Part No: 466905-1
#Name
1 RCVP
2 RCCP
3 VRFI
4 VCCP
5 VRFV
6 VCVP
7 OUTPUT
GOOD
8 P
9 ON/OFF
10 COM
11 + LS
12 + S
13 - LS
14 - S
Description
Resistive Constant Voltage programming
Resistive Constant Current programming
Reference voltage for Constant Current control. (connected to
VCCP pin except external voltage or resistive programming).
Input of the Constant Current control circuit.
Reference voltage for Constant Voltage control. (connected to
VCVP pin except external voltage or resistive programming).
Input of the Constant Voltage control circuit.
Open collector output. 0~0.8V during normal operation, open at
fault condition (OVP, FOLD and Over-Temp.).
Parallel connection pin.
On/Off control pin.
Common pin for programming, On/off control and Output Good
signal. Internally connected to - Sense.
Positive Local sensing pin.
Positive Sensing pin for remote sense operation.
Negative Local sensing pin.
Negative Sensing pin for remote sense operation.
4.4.10
4.4.10
4.4.10, 11, 12
4.4.10, 11, 12
4.4.10, 11, 12
4.4.10, 11, 12
4.4.15
4.4.13
4.4.8
4.4.10, 11, 12
4.4.8
3.7.3, 4, 5, 6
3.7.3, 4, 5, 6
3.7.3, 4, 5, 6
3.7.3, 4, 5, 6
Par.
Table 3-3: External Control connector pin description
CAUTION
COM pin (10) is connected internally to the - Sense potential. Connection of the COM to another
potential or other than shown in this manual may cause damage to the power supply.
3.8.2 Pin Description
3.8.3 External Control Connector - Technical description
1. Connector type : AMP, Part No: 5102617-5 14 contacts, double row.
2. Receptacle : AMP, Part No: 87631-9, Polarized, 14 contacts, double row.
3. Receptacle contacts : AMP, Part No: 87523-5 (strip form) or 87523-6 (loose piece).
4. Wires : AWG: 24 to 20.
5. Hand tool for wire connection : AMP, Part No: 90202-2.
6. Applicator for stripper/crimper machine : AMP, Part No: 466905-1
#Name
1 RCVP
2 RCCP
3 VRFI
4 VCCP
5 VRFV
6 VCVP
7 OUTPUT
GOOD
8 P
9 ON/OFF
10 COM
11 + LS
12 + S
13 - LS
14 - S
Description
Resistive Constant Voltage programming
Resistive Constant Current programming
Reference voltage for Constant Current control. (connected to
VCCP pin except external voltage or resistive programming).
Input of the Constant Current control circuit.
Reference voltage for Constant Voltage control. (connected to
VCVP pin except external voltage or resistive programming).
Input of the Constant Voltage control circuit.
Open collector output. 0~0.8V during normal operation, open at
fault condition (OVP, FOLD and Over-Temp.).
Parallel connection pin.
On/Off control pin.
Common pin for programming, On/off control and Output Good
signal. Internally connected to - Sense.
Positive Local sensing pin.
Positive Sensing pin for remote sense operation.
Negative Local sensing pin.
Negative Sensing pin for remote sense operation.
4.4.10
4.4.10
4.4.10, 11, 12
4.4.10, 11, 12
4.4.10, 11, 12
4.4.10, 11, 12
4.4.15
4.4.13
4.4.8
4.4.10, 11, 12
4.4.8
3.7.3, 4, 5, 6
3.7.3, 4, 5, 6
3.7.3, 4, 5, 6
3.7.3, 4, 5, 6
Par.
Table 3-3: External Control connector pin description
CAUTION
COM pin (10) is connected internally to the - Sense potential. Connection of the COM to another
potential or other than shown in this manual may cause damage to the power supply.
3.9 REPACKAGING FOR SHIPMENT
To ensure safe transportation of the instrument, it is recommended to use the original package. The
original packaging material is reusable. If the original package is not available, contact the Nemic-
Lambda Sales or service facility near you for details on obtaining suitable packaging and shipping
information. Please attach a tag to the power supply describing the problem and specifying the owner,
model number and serial number of the power supply.
3.8.4 External Control Connector - Default configuration connections
The external control connector is configured for Local sensing and no external On/Off control. Refer to
Fig: 3-6 below for the default configuration description. The default configuration is: Local sensing,
Rear panel On/Off disabled (On/Off can be controlled by the Front panel or by the serial communication
port), and output voltage and current are controlled by the Front panel or by the serial communication
port. For other configurations, remove the contact that should be modified, and replace it with a new
one with a suitable connection. Replacement contacts are supplied in the packaging of the power
supply.
Fig. 3-6:
External Control connector - default configuration
(ZUP rear panel view)
1
14 13
2
- LS
- S
+LS
+S
On/Off
COM
Output Good
P
VRFV
VCVP
VRFI
VCCP
RCVP
RCCP
3.10 OUTLINE DRAWINGS
ZUP 200W and ZUP 400W Series
DIMENSIONS: mm
200W /400W units:
70x124x350
WEIGHT: Kg
200W units: 2.9
400W units: 3.2
20.0
20.0
13.0
13.0
59.5
30.0
(Note4)
70.0
201.5
11.0
+0.5
_
+
+
0.5
0.5
_
_
350.0+1
_
290.0+1
_
+1
_
124.0
48.0
11.0
Mounting Holes
Tap M4x4marked ‘A
(See note 1)
Notes:
1. Mounting screws must not
protrude more than 6mm
into the power supply.
2. Use M6 or 1/4” screw for
load wires connection,
enclosed in the package
at time of shipment.
3. Receptacle: AMP
,87631-9,
14 contacts, double row.
Pin: 87523-5 or 87523-6
4. For 6V to 60V models.
5. Male connector (P
.S. side) :PSC 1.5/3-M-PE , Phoenix
Accessories: Female connector (user side) :PSC 1.5/3-F , Phoenix
Strain relief plastic housing.
Rubber Bumpers
4places marked ‘B’
(removable)
10.6
BB
BB
A
A
A
A
48.4_
+0.5
21.519.0
External
Control
Connector
(Note3)
IEC320
AC Inlet
RS232/RS485
communication
connectors
+1
_
131.0
A
ALM
CC
CV
V
POWER SUPPLY
ADDROVP/UVP V/A FOLD REM OUT
POWER
NEMIC-LAMBDALTD.
H
25.0 17.5
(Note 5)
(Note 2)
131.0 1.0
6V TO 60V MODELS
80V AND 120V MODELS
Rubber Bumpers:
4places marked ‘B’ (removable)
3.11 OUTLINE DRAWINGS
ZUP 800W Series
DIMENSIONS:
140x124x350 mm.
WEIGHT
:
5.8 kg.
20.0
22.0
22.0
30.046.3
47.0
External
Control
Connector
(Note3)
IEC320
AC Inlet
RS232/RS485
communication
connectors
REMOVABLE HANDLE
11.0
+1.0
_
350.0+1
_
290.0+1
_
139.5
107.5
Mounting Holes: Tap M4x4marked ‘A
(See note 1)
Notes:
1. Mounting screws must not
protrude more than 6mm
into the power supply.
2. Use M8 or 5/16” screw for
load wires connection,
enclosed in the package
at time of shipment.
3. Receptacle: AMP
,87631-9,
14 contacts, double row.
Pin: 87523-5 or 87523-6.
140.0+0.5
_
+0.5
_
124.0
+1.0
_
99.6
201.50 +0.5
_59.5
10.4
B
B
B
AA
AA
118.90 _
+0.5
B
18.5
POWER
20.0
+1.0
_
131.0
Physical Dimensions in mm.
392.0 Max.
153.0
+1.0
_
70.0 +0.5
_
Front Panel Output Jacks Option: available for ZUP200W , ZUP400W and ZUP800W series for 6V to 60V
models.
ZUP200/L and ZUP400/ L
Up to 20A output current via front panel jacks.
CAUTION: ZUP800 front panel output is protected against overcurrent by 25A 125V Fast acting fuse.
For continued protection against risk of fire, replace only with same type and rating of fuse.
3.12 OUTLINE DRAWINGS
ZUP800/L
153.0
+1.0
_
140.0 +0.5
_
This chapter describes the operating modes, controls and indicators of the ZUP power supply series.
Details of local operation via the front panel and various modes of operation are described in this
chapter, including remote analog control via the rear panel. For computer control via the Serial port
(RS232 or RS485), refer to chapter 5.
CHAPTER 4 OPERATING INSTRUCTIONS
4.1 INTRODUCTION
4.2 CONTROLS AND INDICATORS
4.2.1 Front panel
Fig. 4-1: Front panel controls and indicators
8
9
10
11
12
13
1
2
3
7
4
6
5
Table 4-1: Front panel controls and indicators
#Control/Indicator
1 AMPS Display
2 VOLTS Display
3 CV Indicator
4 CC Indicator
4.4.2
4.4.3
4.4.5
4.4.6
5.2.1
4.4.8
4.4.9
5.2.4
4.4.7
5 ADJUST knob
(Rotary pulse generator)
6 ALM Indicator
7 OUT Pushbutton
8 REM Pushbutton
9 FOLD Pushbutton
Description
Actual output current display at normal operation. While
adjusting the output current, the set value will be shown.
The display will automatically return to show the actual
current approx. 3sec from completion of adjustment.
Actual output voltage display at normal operation. The
measurement circuits monitor the voltage at the sensing
points, hence at remote sensing where there is voltage
drop on the load wires, the voltage at the power supply
output terminals will be higher than the displayed value.
Attention should be taken not to exceed the output power
rating. While adjusting the output voltage, the set value will
be shown. The display will automatically return to show the
actual voltage approx. 3sec after completion of adjustment.
CV LED indicates that the power supply is regulating it’s
output at a constant voltage.
CC LED indicates that the power supply is regulating it’s
output at a constant current.
The ADJUST knob functions to determine the following
output parameters:
1. Output voltage adjust - as determined by V/Apushbutton
2. Output current adjust - as determined by V/Apushbutton
3. Over voltage protection adjust - as determined by
OVP/UVP pushbutton
4. Under voltage soft limit adjust-as determined
by OVP/UVP pushbutton
5.Address selection
ALM indicates alarm caused by activation of one of the
following protections:
* Over voltage protection
* Over temperature protection
* Foldback protection
Main function: Enable or disable the power supply output.
Auxiliary function: Press and hold OUT pushbutton for
approx. 3sec to change function to select between safe
mode restart and automatic restart.
Main function: Select between local or remote operation.
Auxiliary function: Press and hold REM pushbutton for
approx. 3sec to change function to select between RS232
or RS485 communication.
Pressing FOLD pushbutton arms foldback protection
which shuts down output if supply transits from CV to CC.
Par.
Table 4-1 contd.: Front panel controls and indicators
4.2.2 Rear Panel
6V to 60V models 80V and 120V models
#Control/Indicator
10 AC ON/OFF
11 V/A Pushbutton
12 OVP / UVP
13 ADDR
Description
TurnsAC power On and Off.
Selects the voltage or current adjust mode. fast or slow
adjustment speed can be selected by pressing the
pushbutton consecutively. Adjustment is made by rotating
theAdjust knob.
Makes selection between Over-voltage or Under-voltage
adjust mode. Adjustment is made by rotating the Adjust
knob.
Main function: Selects the address for remote control. The
adjustment is made by rotating theAdjust knob.
Auxiliary function: HoldingADDR pressed for approx. 3sec.
changes the function to Baud-rate selection.
Par.
1
3
4
5
2
Fig. 4-2: Rear panel connections
4.4.2
4.4.5
4.4.3
4.4.6
5.2.1
5.2.3
6
6
4.2.3 Rear Panel Connections description
#Connection
1 AC Inlet
2 Remote In
3 Remote Out
4 External control
5 Output Bus Bars
7
(6V to 60V models)
6 Ground thread
Output connector
(80V and 120V models)
Description
IEC type appliance inlet.
EIA/TIA-568A type connector, used for connecting power
supply to RS232 or RS485 port of computer for remote
control purposes. When using several power supply units
in a power system, the first unit Remote-in is connected to
the computer and the remaining units are chained,
Remote-In to Remote-Out.
EIA/TIA-568 type connector, used for chaining power
supplies to form a serial communication bus.
Connector containing control and signal lines for external
(remote) control of the power supply. +/- Sense, On/Off,
Output voltage and current programming by external
resistor and Output voltage and current programming by
external voltage and Output Good signal.
Bus bars for output connection. Use M6 or 1/4” screws for
load wire connections.
M4 thread for grounding either the positive or negative
output.
Male connector , PSC 1.5/3-M-PE , Phoenix.
Par.
4.3 TURN-ON CHECKOUT PROCEDURE
4.3.1 General
4.3.2 Prior to operation
4.3.3 Constant Voltage check
The following procedure ensures that the power supply is operational and may be used as a basic
incoming inspection check.
Check that the Rear panel external control receptacle is properly inserted into the connector and the
wires are connected as shown in Fig: 3-6. Connect the unit to an AC source as described in paragraph
3.6. Connect a DVM to the output terminals.
Turn-on the power supply. Turn on the output by pressing OUT pushbutton so the OUT LED illuminates.
Momentarily press V/A pushbutton, until the V LED illuminates and the VOLTS display shows FA_V.
The AMPS display will show the last setting of the output voltage. Rotate the Adjust knob at the front
panel and check that the output voltage can be varied throughout the entire range. Check that the
AMPS display shows the correct output voltage (within the display specifications). Momentarily press
V/A pushbutton again, so the A LED illuminates and the VOLTS display shows FA_A. The AMP display
will show the last setting of the output current. Rotate the Adjust knob and check that the AMP display
varies. Set theAMP display to the rated output current.
3.6
3.8
5.3.4
5.3.4
3.7
4.3.4 Constant Current check
4.3.5 OVP check
4.3.6 UVP check
4.3.7 Foldback check
4.3.8 Output On/Off
4.3.9 Address setting
4.3.10 Local/Remote operation
Turn off the power supply. Connect an electronic load with suitable voltage and current rating to the
output terminals, as explained in paragraph 3.7.3. Turn-on the power supply. Vary the load current and
check that the unit regulates the output voltage while the load current is smaller than the power supply
current rating. Further increase the load current and check that the power supply regulates the output
current.
Adjust the output voltage to zero using the front panel knob. Momentarily press OVP/UVP pushbutton
until the OVP LED illuminates and the VOLTS display shows OUP. The AMPS display will show the last
setting of the OVP level. Rotate the Adjust knob to 50% of the supply’s voltage rating. Adjust the output
voltage toward it’s maximum and check that the output voltage cannot be increased more than the OVP
setting.
Adjust the output voltage to the rated voltage using the front panel knob. Momentarily press OVP/UVP
pushbutton until the UVP LED illuminates and the VOLTS display shows UUP.. The AMPS display will
show the last setting of the UVP level. Rotate the ADJUST knob to 50% of the supply’s voltage rating.
Adjust the output voltage toward it’s minimum and check that the output voltage cannot be decreased
below the UVP setting.
Set the load current to 50% of the supply rating. Momentarily press FOLD pushbutton and check that
the FOLD LED illuminates. Increase the load current toward the supply current rating. Check that the
output voltage and current fall to zero when the load current reaches the Constant Current setting. The
FOLD LED should flash , theALM LED illuminates and the output is disabled in this condition.
Reduce the load current setting below the power supply current rating and momentarily press FOLD
pushbutton. Check that the output voltage and current recover and FOLD continuously illuminates.
Momentarily press the FOLD pushbutton and check that FOLD LED turns off.
Repeatedly press OUT pushbutton and check that the power supply output is turned On and Off. While
the output is On, the OUT LED illuminates. While the output is Off, the LED is Off.
Momentarily pressADDR pushbutton so theADDR LED illuminates and theAMPS display shows Addr.
The VOLTS display shows the last address setting. Rotate the ADJUST knob and check that the
VOLTS display varies between 0 and 31.
Repeatedly press REM pushbutton and check that REM LED turns on and off. While the power supply
is at Remote mode, the LED is on and while at Local mode, the LED is off. While the LED is off, turn off
the power supply, remove the DVM and the load wires.
4.4 LOCAL OPERATION
4.4.1 Introduction
4.4.2 Constant Voltage Operation
This paragraph describes the operating modes not involved in programming the power supply via it’s
serial communication port. Operation utilizing the front and rear panel are described in this paragraph.
For information regarding serial port usage, please refer to chapter 5.
The REM LED on the front panel indicates whether the power supply is in Local or Remote mode. The
extinguished LED indicates Local operation. If the LED illuminates, the REM pushbutton (fig.4-1, item
8),should be pressed to change the operating mode to Local.
1. In constant voltage mode, the power supply maintains the output voltage at the selected value while
the load current varies as required by the load.
2. While the power supply is operating at constant voltage, the CV LED on the front panel illuminates.
3. For coarse output voltage adjustment, press V/A consecutively, until the V LED illuminates, and
the VOLTS display shows FA_V. The AMPS display will show the output voltage setting value.
Rotate the ADJUST knob to set the output voltage. At this mode, approx. 6 turns are required to
adjust the entire range. Approx. 3sec after the adjustment, the display returns to show the actual
voltage and current.
3. For coarse output current adjustment, press V/Aconsecutively, until the A LED illuminates, and
the VOLTS display shows FA_A. The AMPS display will show the output current setting value.
Rotate the ADJUST knob to set the output current. At this mode, approx. 6 turns are required to
adjust the entire range. Approx. 3sec after the adjustment, the display returns to show the actual
voltage and current.
4.4.3 Constant Current Operation
NOTE
NOTE
4. For fine adjustment of output voltage, press V/Aconsecutively until the V LED illuminates and the
VOLTS display shows SL_V. TheAMPS display will show the output voltage setting value. Rotate
theADJUST knob to set the output voltage.At this mode the adjustment resolution is maximal.
Approx 3sec. after the adjustment, the display returns to show the actual voltage and current.
4. For fine adjustment of output current, press V/Aconsecutively until the ALED illuminates and the
VOLTS display shows SL_A. TheAMPS display will show the output current setting value. Rotate
theADJUST knob to set the output current.At this mode the adjustment resolution is maximal.
Approx 3sec. after the adjustment, the display returns to show the actual voltage and current.
1. In constant current mode the power supply maintains the output current at the selected value, while
the load voltage varies with the load requirement.
2. While the power supply is operating at constant current, the CC LED on the front panel illuminates.
If after completing the adjustment the display shows a different value than the setting, the power
supply may be at current limit. Check the load condition and the power supply current limit setting.
The maximum and minimum setting values of the output voltage are limited by the over voltage and
under voltage protection settings. Refer to par. 4.4.5 and 4.4.6 for details.
4.4.4 Automatic Crossover
4.4.5 Over Voltage Protection (OVP)
If the power supply operates in Constant voltage mode while the load current is increased to greater
than the current limit setting, the power supply will automatically switch to Constant current mode. If the
load is decreased to less than the current limit setting, the power supply will automatically switch back
to Constant voltage mode.
MODEL (by output voltage) 6V
7.5V
10V
13V
20V
24V
36V
40V
60V 80V 120V
66V 88V 132V
Maximum OVP
1.The OVP circuit monitors the voltage at the power supply sensing points thus guaranteeing the
protection level at the load. Upon detection of Over Voltage condition, the power supply will shut
down. To resume operation, the power switch should be turned off for approx. 30sec. Prior to turn-on,
check carefully that the sense wires are connected correctly and secured.
2. OVP setting values are limited at the minimum and maximum levels.At minimum level, the OVP level
is limited by the Output Voltage setting, therefore the OVP level cannot be adjusted below the
Output Voltage.At maximum level, the OVP level is limited to the values shown in Table 4-1.
Table 4-1: Maximum OVP setting levels.
4.4.6 Under Voltage Protection (UVP)
3.For over voltage protection adjustment, press OVP/UVP consecutively, until the OVP LED
illuminates and the VOLTS display shows OUP. TheAMPS display will show the over voltage
protection setting value. Rotate theADJUST knob to set the over voltage protection level.Approx.
3sec after the adjustment, the display returns to show the actual voltage and current.
4. In order to see the value of the OVP, press OVP/UVP pushbutton, so that the OVP LED illuminates.
At this time the display will show the OVP set value for approx. 3sec.
5. The minimum over voltage level is approx. 105% of the output voltage set value. Attempting to
adjust the over voltage protection below this value will result in no response to the adjustment
attempt.
6. In case the OVP is triggered, the front panel control is disabled unitl the AC input is recycled by
turning the AC ON/OFF switch to OFF and after approx. 30 sec. to ON.
1.The UVP prevents adjustment of the output voltage below a certain limit. The combination of UVP
and OVP functions allows the user to create a protection window for sensitive loads circuitry.
2. For under voltage protection adjustment, press OVP/UVP consecutively until the UVP LED
illuminates and the VOLTS display shows UUP. TheAMPS display will show the under voltage
protection setting value. Rotate theADJUST knob to set the under voltage protection level.
3. In order to see the set value of the UVP, press OVP/UVP pushbutton, so that the UVP LED
illuminates.At this time the display will show the UVP set value for approx. 3sec.
4. The maximum under voltage level is approx. 95% of the output voltage set value.An attempt to
adjust the under voltage protection above this value will result in no response to the adjustment
attempt.
5.The under voltage protection is a software protection only.
4.4.8 Output ON/OFF Control
4.4.7 Foldback Protection
The ON/OFF circuit has two controls; a front panel pushbutton and a rear panel connection. priority is
given to the rear panel connection.
1. Foldback protection will shut down the power supply output if the load current exceeds the current
limit setting level. This protection is useful when the load circuitry is sensitive to over current
condition.
2. To arm the Foldback protection, the FOLD pushbutton should be pressed so the FOLD LED
illuminates.At this condition transition from Constant Voltage to Constant Current mode will activate
the Foldback protection.
3. Activation of the Foldback protection disables the power supply’s output, turns on theALM (alarm)
LED and flashes the FOLD LED.
4. There are 2 modes of releasing an activated Foldback protection.
1. Short press on FOLD pushbutton enables the output and re-arms the protection circuit. If the load
is smaller than the current limit level, the power supply will restore normal operation. If the load is
greater than the current limit level, the output will be disabled again and Foldback indicators will
be on.
2. Long press (approx. 3sec) on FOLD pushbutton will disable the Foldback protection circuit and
enable the output. The power supply will restore operation to Constant Voltage or Constant
Current mode depending on the load characteristics and power supply setting.
1. Rear panel ON/OFF Control
2. Front panel ON/OFF Control
Contacts 9, 10 at the rear panel External Control connector (fig. 4-2, item 4) serve as ON/OFF
terminals. Either short circuit or TTL ‘0’ level enables the power supply output and open circuit or TTL ‘1’
level disables the power supply’s output. An open collector transistor can be used for the ON/OFF
control as shown in fig. 4-3, with sink current ability of more than 2.5mA. Please note that pin 10 (COM)
is internally connected to the - Sense potential, therefore for floating ON/OFF Control a photocoupler
should be used as shown in Fig. 4-4.
The Front Panel ON/OFF is controlled by the OUT pushbutton. To enable the output, OUT pushbutton
should be pressed so that OUT LED illuminates. The operation of OUT pushbutton is enabled only if the
rear panel ON/OFF is configured to ‘ON’.
Fig. 4-3: ON/OFF Control, references to - Sense.
(ZUP rear panel view)
Fig. 4-4: Floating ON/OFF Control
(ZUP rear panel view)
2 2
- LS - LS
- S - S
+LS +LS
+S +S
On/Off On/Off
2.5mA
ON ON
OFF OFF
COM COM
PP
VRFV VRFV
VCVP VCVP
VRFI VRFI
VCCP VCCP
RCVP RCVP
RCCP RCCP
1 1
Output Good Output Good
1. Automatic start mode
4.4.9 Last Setting Memory
In this mode the power supply restores it’s last operation setting and sets the OUT to ‘ON’ state. Upon
start-up, the output is enabled and the power supply delivers power to the output terminals. To select
this mode press and hold OUT pushbutton. After approx. 3sec., the display will continuously cycle
between AS ON (auto-start on) and AS OFF (auto-start off), approx. every 3sec. Releasing the OUT
pushbutton while AS ON is displayed, will set the power supply to automatic start mode. (holding OUT
depressed for more than 1sec. does not change the output on/off status). In cases where the Over
Voltage or Over Temperature or Foldback protection has been activated , the unit will automatically
change to safe start mode after theAC voltage recycling.
The ZUP series is equipped with Last Setting Memory which stores all power supply parameters at
each ac turn-off sequence of the power supply. The OUT parameter storage is determined prior to the
ac turn-off to allow two modes of re-start of the power supply.
STORED PARAMETERS
1. Output Voltage
2. Output Current
3. OVP Levels
4. UVP Levels
5. FOLD
6. Re-start mode
7. REMOTE/LOCAL
8. ADDRESS
9. Communication Standard (RS232/RS485)
10. Baud-rate
11. Service request parameters
(Items 8-10 are related to computer controlled
operation and explained in chapter 5).
2. Safe start mode
4.4.10 Output Voltage & Current programming
by external resistor
In this mode, the power supply restores it’s last operation setting and sets the OUT to the ‘OFF’ state. To
select this mode, press and hold OUT pushbutton. After approx. 3sec., the display will continuously
cycle between AS ON (auto-start on) and AS OFF (auto-start off), approx. every 3sec. Releasing the
OUT pushbutton while AS OFF is displayed will set the power supply to safe start mode. At startup, the
output is disabled and the output voltage and current are zero. To enable the output and restore the last
output voltage and current values, OUT pushbutton should be momentarily pressed.
1. For resistive programming, internal current sources, for output voltage and/or output current control,
supply 1mA current through external programming resistors. The voltage across the programming
resistors is used as a programming voltage for the power supply. Resistance of 0~4kohm programs
the output from 0 to full scale (full scale is 105% of the rated voltage or current).
Avariable resistor can control the output over it’s entire range, or a combination of variable resistor
and series/parallel resistors can control the output over a restricted portion of it’s range.Alternatively,
a switch can be used to select fixed values of programming resistance to obtain a set of discrete
voltages or currents. Care must be taken to avoid open circuit at the programming resistors, as it will
cause over-voltage at the output. In this case, no damage to the power supply will be caused
however, it is recommended to set OVP limit to a level which is safe for the load circuitry.
2. To maintain the temperature stability specification of the power supply, the resistors used for
programming should be stable and low noise resistors, with temperature coefficient of less than
25ppm and power rating of 1/4W or more.
3. Where external resistor programming is used, front panel control and computer control (via serial
communication) of the output voltage and current are disabled.
4. OUTPUT VOLTAGE PROGRAMMING BY EXTERNAL RESISTOR
Fig 4-5 shows a typical set-up for programming the output voltage. A variable programming resistor,
0~4Kohm produces a proportional output voltage from zero to full scale. In order to set the low limit, a
series resistor can be connected to the programming resistor. For example; a 1kohm series resistor will
set the lower limit to 25% of full scale. In order to set the upper limit, a resistor can be connected in
parallel to the programming resistor. The resultant programming resistance of the series/parallel
resistors must be between 0 and 4Kohm.
NOTE
Resistive programming is possible for local and remote sensing.
Fig. 4-5:
Constant voltage resistive programming.
2
2
- LS
- LS
- S
- S
+LS
+LS
+S
+S
On/Off
On/Off
0~4K
programming resistor
0~4K
programming resistor
Optional
sets lower
limit
Optional
sets lower
limit
Optional
sets upper limit
Optional
sets upper limit
External control connector
(ZUP rear panel view)
External control connector
(ZUP rear panel view)
COM
COM
P
P
VRFV
VRFV
VCVP
VCVP
VRFI
VRFI
VCCP
VCCP
RCVP
RCVP
RCCP
RCCP
1
1
5.OUTPUT CURRENT PROGRAMMING BY EXTERNAL RESISTOR
Fig 4-6 shows the set-up for constant current resistive programming. The explanation given for
constant voltage resistive programming also applies for constant current.
Fig. 4-6:
Constant current resistive programming.
Output Good
Output Good
14
14
13
13
4.4.11 Output Voltage Programming by external voltage
4.4.12 Output Current Programming by external voltage
CAUTION
CAUTION
Fig. 4-7 shows the set-up for external voltage programming of the output voltage. A voltage source
variable from 0 to 4V, programs the output voltage proportionally from zero to full scale. The static load
current on the programming source is less than 2uA. The source resistance should be less than
10Kohm to avoid degradation of offset and drift specifications. When external voltage is used for
programming the front panel and the computer control (via the serial communication) are disabled.
Note: Full scale is 105% of the rated output voltage.
Fig. 4-8 shows the set-up for external voltage programming of the output current. A voltage source
variable from 0 to 4V, programs the output current proportionally from zero to full scale. The static load
current on the programming source is less than 2uA. The source resistance should be less than
10Kohm to avoid degradation of offset and drift specifications.
Note: Full scale is 105% of the rated output current.
The Com pin at the external control connector is connected to the -Sense potential. NEVER
connect the Com pin (pin10) to any potential, as it may damage the power supply.
Avoid connection of resistors greater than 4kohm or voltage greater than 4V for external resistor
or voltage programming, as it may cause the output voltage and current to exceed the power
supply rating. The display will NOT show the actual voltage and current when such resistor
or voltage is applied for programming.
Fig. 4-7:
Output voltage programming
by external voltage source.
(ZUP rear panel view)
Fig. 4-8:
Output current programming
by external voltage source.
(ZUP rear panel view)
0~4VDC
Voltage
source
0~4VDC
Voltage
source
+
+
_
_
2
2
14
14
- LS
- LS
- S
- S
+LS
+LS
+S
+S
On/Off
On/Off
External control connector
External control connector
COM
COM
P
P
VRFV
VRFV
VCVP
VCVP
VRFI
VRFI
VCCP
VCCP
RCVP
RCVP
RCCP
RCCP
1
1
13
13
Output Good
Output Good
4.4.13 Auto Parallel Operation
4.While operating in CV mode, the master unit regulates the output voltage and the slave units operate
as controlled current source, following the master output current. It is recommended to design the
power system so that each unit will supply up to 95% of it’s current rating, because of an imbalance
which may be caused by cabling and connections voltage drop.
The master unit OVP should be adjusted to the desired OVP level. The
OVP of the slave units should be adjusted higher than the Master OVP. When the master unit shuts
down, it programs the slave units to zero output voltage. If a slave unit shuts down (when it’s OVP is
set lower than the master output voltage), only that unit will shut down and remaining slave units
will supply all the load current.
At auto-parallel mode, power supplies can be connected in local or remote
sensing. Refer Fig. 4-9, 4-10 & 4-11 for typical connections of paralleled power supplies. The figure
below shows connection of two units, however the same connection method applies for up to 5 units.
5. Over Voltage Protection:
6. Connection to the Load:
Fig. 4-9:Auto-parallel with local sensing
(ZUP rear panel view)
- V
- V
+V
+V
LOAD
MASTER
POWER
SUPPLY
SLAVE
POWER
SUPPLY
+
_
- LS
- LS
- S
- S
2
2
14
14
1
1
13
13
+LS
+LS
+S
+S
On/Off
On/Off
COM
COM
P
P
VRFV
VRFV
VCVP
VCVP
VRFI
VRFI
VCCP
VCCP
RCVP
RCVP
To other slaves
RCCP
RCCP
NOTE
With local sensing it is important to minimize the wire length and resistance. Also the wires
resistance should be as close as possible to achieve current balance between power supplies.
1.Up to five units of the same rating can be connected in an auto-parallel combination to provide up to
five times the output current capability. One of the power supplies operates as a master and the
remaining units as slaves. The slave units are analog programmed by the master unit. At remote
operation, only the master unit can be programmed by the computer while the slave units may be
connected to the computer for actual voltage and current readback only.
2. Foldback protection if desired, may only be used with the master unit. When the master unit shuts
down it programs the slave units to zero output voltage.
3. Setting the voltage and current:
The output voltage of the slave units should be programmed higher than the output and the master to
avoid interference with the master CV control. Output voltage of the master should be programmed
to the desired voltage, and the current limit to the desired load current divided by the number of
parallel units. During operation, the master unit operates at CV mode and the slave units at CC mode.
Output Good
Output Good
Fig. 4-10: Local sensing with
distribution terminals.
(ZUP rear panel view)
Fig. 4-11: Auto parallel with
remote sensing
(ZUP rear panel view)
- V
- V
- V
- V
+V
+V
+V
+V
+S
- S
LOAD
LOAD
MASTER
POWER
SUPPLY
MASTER
POWER
SUPPLY
SLAVE
POWER
SUPPLY
SLAVE
POWER
SUPPLY
+
+
_
_
- LS
- LS
- S
- S
+LS
+LS
+S
+S
On/Off
On/Off
COM
COM
P
P
VRFV
VRFV
VCVP
VCVP
VRFI
VRFI
VCCP
VCCP
RCVP
RCVP
To other slaves
RCCP
RCCP
- S
+S
-S
+S
- LS
- LS
- S
- S
+LS
+LS
+S
+S
On/Off
On/Off
COM
COM
P
P
VRFV
VRFV
VCVP
VCVP
VRFI
VRFI
VCCP
VCCP
RCVP
RCVP
To other slaves
RCCP
RCCP
Output Good
Output Good
Output Good
Output Good
2
2
2
2
14
14
14
14
1
1
1
1
13
13
13
13
CAUTION
CAUTION
When two power supplies are connected in series, they should be programmed to the same output
voltage to prevent damage to the lower voltage supply at short circuit condition.
When power supplies are connected in series, and the load or one of the output terminals
is grounded, no point may be at a greater potential ( + or - ) from ground than that specified
on the front panel marking.
4.4.14 Series Operation
1. GENERAL: Two power supplies of the same rating can be connected in series to increase the
output voltage or to provide bipolar output voltage.
2. Series connection for increased output voltage:
2.1 General: At this operation mode, two units are connected so their outputs are summed. Set the
current limits of each power supply to the maximum that the load can handle without damage. It is
recommended to connect diodes in parallel to each unit output to prevent reverse voltage during start-
up condition or in case one of the units shuts down. Each diode should be rated to at least the power
supply’s output current. Refer to Fig: 4-12 and 4-13 for this operating mode.
2.2 Remote programming at series operation for increased output voltage:
1. Programming by external voltage; The analog programming circuits of the ZUP power supply
are referenced to the - Sense potential. Therefore, the circuits used to control each unit must
be separated and floated from each other.
2. Programming by external resistor: Programming by external resistor is possible. Refer to
Fig. 4-5 and Fig. 4-6 for details.
3. Programming via the communication port (RS232/RS485): The communication port is isolated
from the output voltage, therefore power supplies connected in series, can be chained using
the Remote-in and Remote-out connectors.
Fig. 4-12: Series connection with local sensing. Fig. 4-13: Series connection, remote sensing.
- S - S
- S - S
+LS +LS
+LS +LS
- LS - LS
- LS - LS
+S +S
+S +S
LOAD LOAD
POWER
SUPPLY
POWER
SUPPLY
POWER
SUPPLY
POWER
SUPPLY
++
++
++
__
__
__
3. Series connection for bipolar output voltage:
3.1 General: At this operation mode, two units are configured as a bipolar voltage/current source. Set
the current limits of each power supply to the maximum that the load can handle without damage. It is
recommended to connect diodes in parallel to each unit output to prevent reverse voltage during start-
up condition or in case one of the units shuts down. Each diode should be rated to at least the power
supply’s output current. Refer to Fig. 4-14 for this operating mode.
Fig. 4-14: Series connection for bipolar output
- S
- S
+LS
+LS
- LS
- LS
+S
+S
LOAD
COM
POWER
SUPPLY
POWER
SUPPLY
+
+
+
_
_
_
3.2 Remote programming at series operation for bipolar output voltage:
1. Programming by external voltage; The analog programming circuits of the ZUP power supply
are referenced to the - Sense potential. Therefore, the circuits used to control each unit must
be separated and floated from each other.
2. Programming by external resistor: Programming by external resistor is possible. Refer to
Fig. 4-5 and Fig. 4-6 for details.
3. Programming via the communication port (RS232/RS485): The communication port is isolated
from the output voltage, therefore the serialy connected power supplies can be chained using
the Remote-In and Remote-Out connectors.
Fig. 4-16: Hierarchical structure in
multiple supply systems.
4.4.15 Output Good Signal
Typical applications of Output Good Signal
Output Good Signal is an open collector output, referenced to COM potential, indicating the status of
the power supply output. While the power supply operates normally, the Output Good is low (0~0.8V).
When the power supply output is disabled due to activated OVP, OTP or FOLD protection, or by OUT
set to off, or by ac ON/OFF set to off, then the output signal stops conducting. The maximum sink
current is 10mAand the maximum voltage is 40VDC.
1. In multiple power supply systems, it is possible to disable all the units when a critical unit fails. Refer
to Fig 4-15 for typical connection diagram.
2. Hierarchical structure in multiple supply systems:It is possible to define a hierarchy in multiple supply
systems by enabling any N+1 unit by the Output Good signal of the N unit. In this structure, failure of
the N unit will cause all the following units to be disabled. Refer to Fig 4-16 for typical connections
diagram.
CAUTION
The Output Good Signal is referenced to the COM potential, therefore pay attention NOT to
short it to another potential as it may damage the unit.
Fig. 4-15: Disabling multiple supply systems.
- V
- V
For models with output voltage rating greater than 40V use
a Zener diode to limit the Output Good voltage below 40V.
The resistor and Zener power rating must be greater than the
maximum actual power dissipation.
( )
*
( )
*
( )
*
( )
*
- V
COM
COM
PCn
PCn
PC1
PC1
I = 5mA
COM
+V
+V
+V
ON/OFF
OUT.GOOD
ON/OFF
ZUP #
Critical
ZUP
Unit # 1
ZUP # n
n
OUT.GOOD
OUT.GOOD
OUT.GOOD
COM
- V
COM
- V
COM
PC1-A
PC2-A
PC1-B
PC( -1)-Bn
+V
+V
+V
ON/OFF
ON/OFF
ON/OFF
ZUP # 1
ZUP # 2
ZUP # n
This chapter describes the operation of the ZUP series via the serial communication port. details of the
initial set-up, operation via RS232 or RS485, the command set and the communication protocol are
described in this chapter.
The ZUP addresses can be set to any address between 01 and 31. Follow the procedure described
below to set the address.
1. Momentarily press theADDR pushbutton on the front panel so the ADDR LED illuminates and the
VOLTS display shows ‘Addr’.
2. Rotate the front panel knob. While rotating the knob theAMPS display will show the selected
address. When the rotation is stopped, the address shown will be the selected address. The display
will return to show the actual voltage and current approx. 3 sec. from termination of rotating knob.
3. While the unit is in operation, depressing theADDR pushbutton will cause the display to show the
selected address.
To select between RS232 or RS485 serial communication the following steps should be taken.
1. Press and hold REM pushbutton.(holding REM depressed for more than 1sec does not change the
local/remote status).
2. Press and hold REM pushbutton.After approx. 3sec. the display will continuously cycle between
‘rs232’ and ‘rs485’ approx. every 3sec.
3. To select RS232, release the REM pushbutton while ‘rs232 is displayed. To select RS485, release
the REM pushbutton while ‘rs485 is displayed.
4.Approx. 3sec after releasing the REM, the display returns to show the actual voltage and current.
Six optional rates are possible:300, 600, 1200, 2400, 4800, 9600. To select the desired rate, the
following steps should be taken. The power supply should be at Local operation mode during the
following procedure:
1. Press and hold ADDR pushbutton.After approx. 3 sec. the display will continuously cycle between
the six optional rates approx. every 2 seconds.
2. To select the desired rate, releaseADDR while that rate is displayed.
3.After releasingADDR the display will return to show the actual voltage and current.
To enable the operation via RS232 or RS485, the power supply should be at Remote mode. At this
mode, all the front panel functions are disabled except Local/Remote pushbutton.
Transition from Local to Remote control:
1. Via the front panel: Momentarily press REM pushbutton so the REM LED illuminates. To return from
Remote to Local control, momentarily press REM pushbutton so the REM LED extinguishes.
2. Via the serial communication port (RS232/RS485): By sending a :RMTn; command to the power
supply. Refer to par. 5.5.2.
CHAPTER 5 RS232 & RS485 REMOTE CONTROL
5.1 INTRODUCTION
5.2 CONFIGURATION
5.2.1 Address setting
5.2.2 RS232 or RS485 selection
5.2.3 Baud rate setting
5.2.4 Local/Remote selection
5.3 REMOTE PROGRAMMING VIA RS232
5.3.1 Introduction
5.3.2 Rear panel connectors pinout
IN
RXD+
RXD+
TXD+
TXD+
RXD
_
RXD
_
TXD
_
TXD
_
Not used
Shield (connector enclosure)
Not used
RX (RS232)
NC
NC
SG
TX(RS232)
SG
OUT
RS232
10m max. 1000m max.
RS485 RS485
Fig. 5-1: Linking ZUP units with RS232 control.
The RS232 interface is accessible through the rear panel IN/OUT jacks. The jacks are 8 contacts each
and conform to EIA/TIA-568A requirements. The IN and OUT jacks are used to connect the units in a
RS232 or RS458 chain to a controller. The data format isASCII, 8 bits/character no parity bit, one stop bit.
The baud rate can be selected to one of the 6 possible rates between 300 and 9600bps (refer to
par.5.2.3).Rrefer to par.5.6 for detailed explanation.
Up to 31 ZUP units can be connected to the RS232 control as shown in Fig.5-1.
Fig. 5-2:
Rear panel connector pinout
(ZUP rear panel view)
8
7
6
5
4
3
2
1
8
7
6
5
4
3
2
1
NOTE
Tx and Rx are used for RS232 communication. Txd +/- and Rxd +/- are used for RS485
communication. Refer to RS232 and RS485 cables description for connection details.
ZUP (1) ZUP (2) ZUP (31)
The RS232 is used only for connecting the power supply to the controller PC. For linking several power
supplies, refer to par. 5.3.4.
It is possible to link up to 31 ZUP units, using rear panel In/Out connectors and linking cables as shown
in Fig. 5-1. The first unit communicates with the PC via RS232 as shown in Figs. 5-3 and 5-4. The other
units are linked by RS485 interface. Construction of the linking cable is shown in Fig. 5-5.
5.3.3 RS232 cable ( PC to ZUP ) - ZUP/NC403 , ZUP/NC401
5.3.4 Linking power supplies - ZUP/NC405 / ZUP/W
Fig. 5-3: RS232 cable with DB-25
female connector -P/N: NC403
Fig. 5-4: RS232 cable with DB-9
female connector -P/N: NC401.
Fig. 5-5: ZUP units linking cable.
P/N: ZUP/NC405
ZUP/W
EIA/TIA-568A SHIELDED CONNECTORS
5
2
4
6
8
5
2
4
6
8
PIN NO.
HOUSING HOUSING
PIN NO.
NAME NAME
SHIELD
SG
TXD
TXD
RXD
RXD
SHIELD
SG
TXD
TXD
RXD
RXD
8 PIN CONNECTOR (IN) 8 PIN CONNECTOR (OUT) REMARKS
2
3
5
7
3
5
PIN NO.
HOUSING HOUSING
PIN NO.
NAME NAME
SHIELD
RX
TX
SG
SHIELD
TX
RX
SG
DB-9 CONNECTOR 8 PIN CONNECTOR REMARKS
TWISTED
PAIR
2
3
7
1
3
7
5
PIN NO. PIN NO.
NAME NAME
SHIELD
TX
RX
SG
SHIELD
RX
TX
SG
DB-25 CONNECTOR 8 PIN CONNECTOR REMARKS
TWISTED
PAIR
8
8
1
8
1
1
1
8
5
1
13
1
-
+
+
+
+-
-
-
Fig. 5-7: RS485 cable with
DB-9 female connector.
Fig. 5-6: Linking ZUP units to RS485 control.
For operation environments that require high noise immunity or long distance communication, it is
recommended to use the built-in RS485 interface. The RS485 interface is accessible through the
rear panel In/Out jacks in a similar way to the RS232. The communication is a four-wire type. Refer to
par. 5-6 for detailed explanation. Up to 31 ZUP units can be connected to the RS485 control as shown
in Fig. 5-6.
Power supplies are linked in the same way as described in par. 5.3.4.
The ZUP command set is divided into four categories as follows: 1. Initialization Control
2. ID Control
3. Output Control
4. Status Control
The commands structure, syntax, and registers definition are described in this paragraph as listed
above.
5.4 REMOTE PROGRAMMING VIA RS485
5.4.1 Introduction
5.4.3 Linking power supplies
5.5 ZUP SERIES COMMAND SET DESCRIPTION
5.4.2 RS485 cable ( PC to ZUP ) - NC402
9
8
1
5
4
6
8
5
2
4
PIN NO.
HOUSING HOUSING
PIN NO.
NAME NAME
TWISTED
PAIR
TWISTED
PAIR
SHIELD
TXD
TXD
SG
RXD
RXD
SHIELD
RXD
RXD
SG
TXD
TXD
DB-9 CONNECTOR 8 PIN CONNECTOR REMARKS
-
+
+
+
+-
-
-
8
1
5
1
RS485
1000m max.
RS485 RS485
ZUP (1) ZUP (2) ZUP (31)
5.5.2 ID control commands
#Commands
1 :MDL?;
2 :REV?;
Description
Returns the power supply model identification as anASCII string:
Nemic-Lambda ZUP(XXV)-(YYA).
XX - The rated output voltage
YY - The rated output current
example: Nemic-Lambda ZUP(6V-33A)
Returns the software version as anASCII string:
Ver XX-YYA.B
XX- The rated output voltage
YY- The rated output current
A.B- Version identifier
example: Ver 6-33 1.0
5.5.1 Initialization control
#Commands
2 :DCL;
1 :ADRn;
3 :RMTn;
4 :RMT?;
Description
Clears the communication buffer and the following registers:
1. Operational status register
2.Alarm (fault) status register
3. Programming error register
Sets the power supply address. ADR is followed by the address
which can be 01 to 31.
Sets the power supply to local or remote mode. (This command is active
when the unit is either in Local or Remote modes).Transition from Local to
Remote mode is made via the front panel only.
:RMT0; Transition from Remote to Local mode.
:RMT1; Transition from latched Remote to non-latched Remote.
:RMT2; Latched remote: Transition back to Local mode or to non- latched
Remote can be made via the serial port (RS232/485).
At this mode, the front panel Local/Rem function is disabled. Escape from
this mode to non -latched remote mode can be made by turning the AC
ON/OFF to OFF and after approx. 10sec.to ON again.
Returns the remote/local setting. The returned data is anASCII string.
RM1 (The unit is in remote mode)
RM2 (The unit is in latched remote mode)
5.5.3 Output control
#Commands
1 :VOLn;
2 :VOL!;
Description
Sets the output voltage value in volts. This programmed voltage is the
actual output at constant-voltage mode or the voltage limit at constant
current mode. The range of the voltage values are as shown in table 5-1.
Use all digits for voltage programming
Returns the string (Set Voltage) followed by the present programmed
output voltage value. The actual voltage range is as shown in table 5-1.
example: SV5.010 SV08.500
SV
Note:
The ZUP can accept programmed value
higher by up to 5% than the table values,
however it is not recommended to program
power supply over the rated voltage.
Table 5-1: Voltage programming range.
Example - ZUP6-XY :VOL5.010; ZUP10-XY :VOL08.500;
Example - ZUP60-3.5 :CUR3.000; ZUP10-40 :CUR07.50;
Model MIN. MAX.
ZUP6-XY 0.000 6.000
ZUP10-XY 00.000 10.000
ZUP20-XY 00.000 20.000
ZUP36-XY
ZUP80-XY
00.00
00.00
36.00
80.00
ZUP60-XY
ZUP120-XY
00.00
000.00
60.00
120.00
4 :CURn;
3 :VOL?;
Sets the output current in Ampers. This programmed current is the actual
output current at constant-current mode or the current limit at constant
voltage mode. The programming range is shown in table 5-2:
Use all digits for current programming.
Returns the string (Actual Voltage) followed by the actual output voltage.
The actual voltage range is the same as the programming range.
example: AV5.010 AV08.500
AV
Note:
The ZUP can accept values higher by 5%
than the rating. It is recommended to set the
output current to 105% of the rating if the
unit is required to supply the rated current.
Model MIN. MAX.
ZUP6-33 00.00 33.00
ZUP6-66 00.00 66.00
ZUP6-132 000.00 132.00
ZUP10-20 00.000 20.000
ZUP10-40
ZUP10-80
ZUP20-10
ZUP20-20
ZUP20-40
ZUP36-6
ZUP36-12
00.00
00.00
00.000
00.000
00.00
0.000
00.000
40.00
80.00
10.000
20.000
40.00
6.000
12.000
ZUP36-24
ZUP60-3.5
ZUP60-7
ZUP60-14
00.000
0.000
0.000
00.000
24.000
3.500
7.000
14.000
ZUP80-2.5
ZUP80-5
ZUP120-1.8
ZUP120-3.6
0.0000
0.000
0.0000
0.000
2.5000
5.000
1.8000
3.600
Table 5-2: Current programming range.
5.5.3 Output control continued
#Commands
5 :CUR!;
6 :CUR?;
7 :OUTn;
8 :OUT?;
9 :FLDn;
10 :FLD?;
Description
Returns the string (Set Amper) followed by the present programmed
output current. The programmed value range is shown in table 5-2.
example- SA3.000 SA07.50
SA
Returns the string (Actual Amper) followed by the actual output current.
The actual current range is the same as the programming range.
example- AA3.000 AA07.50
AA
Sets the output to On or Off.
:OUT1; - Output On
:OUT0; - Output Off
Returns followed by the output On/Off status.
OT1 - Output is On
OT0 - Output is Off
OT
Sets the Foldback protection to On or Off.
:FLD1; Arm the foldback protection.
:FLD0; Release the foldback protection.
:FLD2; Cancel the foldback protection.
When the foldback protection is activated, :FLD0; will release the
protection and re-arm it while :FLD2; will cancel the protection. If the
protection has not been activated, both commands are the same.
Returns followed by the Foldback protection status.
FD1 - Foldback is armed
FD0 - Foldback is released
FD
11 :OVPn;
12 :OVP?;
Sets the over-voltage protection level in volts. Over-voltage range settings
are given in table 5-3:
Example - ZUP10-XY :OVP08.4;
Example- OP08.4
Returns the string followed by the present programmed over-voltage
protection value. The over-voltage range is given in table 5-3.
OP
Model MIN. MAX.
ZUP6-XY 0.20 7.50
ZUP10-XY 00.5 13.0
ZUP20-XY 01.0 24.0
Table 5-3: Over-voltage programming range.
ZUP36-XY 01.8 40.0
ZUP60-XY 03.0 66.0
ZUP80-XY 04.0 88.0
ZUP120-XY 006.0 132.0
5.5.3 Output control continued
#Commands
13 :UVPn;
Description
Sets the under-voltage protection limits in volts. Under-voltage range
settings are given in table 5-4:
Model MIN. MAX.
ZUP6-XY 0.00 5.98
ZUP10-XY 0.00 9.97
ZUP20-XY 00.0 19.9
14 :UVP?;
15 :ASTn;
16 :AST?;
Example - ZUP20-XY :UVP07.3;
example- UP07.3
Returns the string followed by the present programmed under-voltage
protection value. The under-voltage range is given in table 5-4.
UP
Sets the auto-restart mode to On or Off.
:AST1; -Auto-restart is On
:AST0; -Auto-restart is Off
Returns the string followed by the auto-restart mode status.
AS1 -Auto-restart is ON
AS0 -Auto-restart is Off
AS
Table 5-4: Under-voltage programming range.
ZUP36-XY 00.0 35.9
ZUP60-XY 00.0 59.8
ZUP80-XY 00.0 79.8
ZUP120-XY 000.0 119.8
1. Operational Status Register:
The operational status register records signals that are part of the power supply’s normal operation. In
addition to the normal operation data, the register holds an alarm bit which indicates that one of the
alarm (fault) register bits is set. The register is automatically updated and reading it does not change it’s
content. Clearing the register is done by DCL command. See table 5-5 for Operational Status Register
content.
Note:
*1 In case ofAC fail, the alarm status register ‘AC fail’bit will be set but will not set the alarm bit.
5.5.4 Status control
5.5.4.1 Registers structure
Table 5-5: Operational status register content.
Bit Name Bit No Meaning
cc/cv 1‘0’ - Indicates constant voltage, ‘1’ - constant current.
‘1’ - Indicates auto-restart is on, ‘0’ - auto-restart is off.
‘0’ - Indicates foldback protection SRQ is disabled , ‘1’ - enabled.
‘0’ - Indicates over voltage protection SRQ is disabled , ‘1’ - enabled.
‘1’ - Indicates output is on , ‘0’ -output is off.
‘0’ - Indicates over temp. protection SRQ is disabled , ‘1’ - enabled.
‘1’ - Indicates foldback protection is armed.
fold 2
ast 3
out 4
srf 5
srv
srt
alarm
6
8
7
‘1’ - Indicates that an alarm register bit is set. (note*1)
Bit Name
Bit Name
Bit No
Bit No
Meaning
(*3)
(*3)
(*1)
(*2)
(*3)
Meaning
ovp
not used
‘1’ - Indicates that the over-voltage protection was tripped
‘1’ - Indicates that a failure occurred at the input voltage supply
‘1’ - Indicates an overflow in the communication buffer
‘1’ - Indicates that the foldback protection was activated
‘1’ - Indicates an attempt to program the power supply to a voltage
out of specification limits.
‘1’ - Indicates an attempt to program the power supply to a current
out of specification limits.
‘1’ - Indicates a programming error has occurred
‘1’ - Indicates that the over-temperature protection was tripped
‘1’ - Indicates that an unknown string was received
otp
wrong command
a/c fail
buffer overflow
fold
wrong voltage
prog
wrong current
Table 5-6: Alarm status register content.
Table 5-7: Error codes register content.
2.Alarm Status Register:
The alarm status register records fault conditions occurring during power supply operation. Any set bit
in this register causes the ‘alarm’ bit in the operational status register to be set. Reading the register
does not change it’s content. The register is cleared by :DCL; command.
3. Error Codes Register:
The error codes register records errors that occurred during the programming of the power supply. Any
set bit in this register causes the ‘prog’ bit in the alarm status register to be set. Reading the register
does not change it’s content. The register is cleared by :DCL; command.
Notes: (*1) Since at eachAC turn off theAC fail bit is generated and stored, it is recommended to
send a :DCL; command following application ofAC voltage to the power supply, to clear the
alarm status register.
(*2) FOLD bit is automatically reset upon cancellation of FOLD protection.
(*3) OVP, OTP and ‘prog’bits reset atAC turn-off or by :DCL; command.
1
1
2
2
3
3
4
4
5
5
5.5.4.2 Status control commands
#Commands
1 :STA?;
2 :ALM?;
Description
Reads the operational status register content.
Returns the string followed by ASCII characters representing the
register’s content.
Refer to table 5-5 for the register content description.
example- OS00010000
OS
Reads the alarm status register content.
Returns the string AL followed by ASCII characters representing the
register’s content.
Refer to table 5-6 for the register content description.
example- AL00000
In case the OTP or OVP is triggered, the front panel control is disabled until theAC input is
recycled by turning theAC ON/OFF switch to OFF and after approx. 10 sec. to ON.
5.5.4.2 Status control commands continued
#Commands
3 :STP?;
4 :STT?;
Description
Reads the programming error register content.
Returns the string followed by ASCII characters representing the
register’s content.
Refer to table 5-7 for the register content description.
example- PS00000
PS
Reads the complete status of the power supply.
This query returnsASCII characters representing the following data:
AV<actual voltage >
SV<voltage setting>
AA<actual current>
SA<current setting>
OS<operational status register>
AL<alarm status register>
PS<programming error register>
example:
AV5.010SV5.010AA00.00SA24.31OS00010000AL00000PS00000
5.6 COMMUNICATION PROTOCOL
5.6.1 General Information
5.6.2 Accessing a ZUP Unit
5.6.3 End of Message
The average command processing time of the ZUP Series is 15mSec. It is not recommended to send
strings of commands to the ZUP power supply without considering the processing time.
For query commands ( ? , ! ) , wait until the ZUP reply message has been completed , before sending a
new command.
The default condition of the ZUP series is Listen mode. In order to access a ZUP unit, for sending a
command or query, the address of that unit should be sent by the host controller (:ADRn;). The ZUP that
recognizes it’s address becomes active and can communicate with the host controller. The other units
remain in Listen mode, waiting to receive their address. To access another unit, the controller should
send the address of that unit. The previously active unit changes it’s state to Listen mode and the
addressed unit becomes active.
The messages generated by the ZUP are terminated by an end of message:
< CR > carriage return character
< LF > line feed character
When sending a message to the ZUP, there is no need for the end of message characters.
48
5.6.4. COMMUNICATION TEST SET UP
1. Equipment :
2. PC Set Up :
3. ZUP Set Up
4. Communication
test
ATTENTION:
PC with Windows HyperTerminal Private Edition software installed , ZUP Power
Supply , RS232 cable (NC401 when the PC uses DB-9 or NC403 when the PC uses
DB-25 connector).
Open Hyper Terminal Private Edition...... New Connection
Enter a name
Connect to...................... Direct to Com1 or Com2
Set the Port Properties as follows:
Bits per second...................... 9600
Data bits...................................... 8
Parity.................................... None
Stop bits....................................... 1
Flow control..................... Xon/Xoff
Open Properties in the program:
File:............... Properties
Setting: ASCII Set Up
select Echo characters locally
Press for capital letters
Connect ZUP Power Supply to the PC using RS232 cable (NC401 or NC403)
Set via the front panel: Baud Rate 9600, RS232/RS485 to RS232, address:01
Set Rem/Local to Rem (Rem LED illuminates)
Model identification test:
PC: write
ZUP response:
Command test:
PC: write: (for n refer 5.5.3)
The ZUP output should turn on and display will show the output voltage and actual
output current.
Do not use Backspace, Enter, Ctrl or Alt keys.
If an error was made during writing , press “;” and write again the command.
2.1
2.2
2.3
2.4
2.5
2.6
2.7 Caps Lock
3.1
3.2
3.3
4.1
: ADR01;:MDL?;
Nemic-Lambda<XXV-YYA>
4.2
:OUT1; :VOLn; :CURn;
Service request is a message generated by the ZUP power supply to interrupt the controller. SRQ
can be generated by a power supply fault condition.
Each of the following conditions can generate SRQ message:
1. Over Voltage Protection (OVP).
2. Over Temperature Protection (OTP).
3. Foldback Protection.
The operator decides which of the conditions are defined as faults. Enabling or disabling a condition
from generating SRQ message does not affect the condition within the power supply.
The service request message consists of three characters terminated by EOS<CR><LF>.
The first character identifies the SRQ cause: 1-Foldback , 2-OVP , 3-OTP.
The 2’nd and 3’rd characters identify the ZUP power supply address.
Example: String generated by a ZUP unit :120<CR><LF> , means foldback protection was activated
in power supply address 20.
5.7 SERVICE REQUEST
5.7.1 Service Request (SRQ)
5.7.2 Service Request message
5.7.3. Service request enable/disable commands
49
# Command Description
1 :SRVn; Enable or disable OVP service request.
:SRV1; Enable OVP service request.
:SRV0; Disable OVP service request.
2 :SRV?; Returns QV followed by the OVP service request status.
:QV1; OVP service request enabled.
:QV0; OVP service request disabled.
3 :SRTn; Enable or disable OTP service request.
:SRT1; Enable OTP service request.
:SRT0; Disable OTP service request.
4 :SRT?; Returns QT followed by the OTP service request status.
:QT1; OTP service request enabled.
:QT0; OTP service request disabled.
5 :SRFn; Enable or disable Foldback protection service request.
:SRF1; Enable Foldback protection service request.
:SRF0; Disable Foldback protection service request.
6 :SRF?; Returns QF followed by the Foldback protection service request status
:QF1; Foldback protection service request enabled.
:QF0; Foldback protection service request disabled.
This chapter contains maintenance and calibration information for the ZUP power supply series.
Units requiring repair during the warranty period should be returned to a Nemic-Lambda authorized
service facility. Refer to the address listing on the back cover of this user’s manual. Unauthorized
repairs performed by other than authorized service facilities may void the warranty.
No routine maintenance of the ZUP power supply is required except for periodic cleaning. To clean,
disconnect the unit from the AC supply and allow 30sec for discharging internal voltage. The front panel
and the metal surfaces should be cleaned using a dry cloth. Use low pressure compressed air to blow
dust from the unit.
No internal adjustment or calibration are required. Units that are returned for service will be calibrated
at the service facility. There is NO REASON to open the ZUP cover.
As repairs are made only by the manufacturer of authorized service facilities, no part replacement
information will be discussed here. In case of failure, unusual or erratic operation of the unit, contact a
Nemic-Lambda sales or service facility nearest you. Please refer to the Nemic-Lambda sales offices
listed on the back cover of this user’s manual.
ZUP200 Series(ZUP6-33,ZUP10-20,ZUP20-10,ZUP36-6,ZUP60-3.5,ZUP80-2.5,ZUP120-1.8) : T8A 250V
ZUP400 Series(ZUP6-66,ZUP10-40,ZUP20-20,ZUP36-12,ZUP60-7,ZUP80-5,ZUP120-3.6) : T10A 250V
ZUP800 Series (ZUP6-132, ZUP10-80, ZUP20-40, ZUP36-24, ZUP60-14): F20A250V
CHAPTER 6 MAINTENANCE
6.1 INTRODUCTION
6.2 UNITS UNDER WARRANTY
6.3 PERIODIC MAINTENANCE
6.4 ADJUSTMENT AND CALIBRATION
6.5 PART REPLACEMENT AND REPAIRS.
6.6 FUSE RATINGS
28
23
41
39
13
46
ac cables
ac fail
accessories
address
adjustment
alarm status
amps display
auto-parallel
automatic start
baud rate
bipolar voltage
buffer overflow
last setting memory
linking power supplies
local/remote
local sensing
rack mounting
remote sensing
registers structure
RS232
RS485
RXD
RX (RS232)
safe start
safety symbols
series operation
shield
status control
SRQ
operational status
otp
output good
over voltage
error code
external resistor
external voltage
grounding
humidity
Hyper Terminal
jacks (front panel) under voltage
volts display
multiple loads
maintenance
parallel operation
parity
ID control
initialization
TXD
TX (RS232)
wire size
wrong command
foldback
fuse
display
calibration
communication
constant current
constant voltage
cooling
cv indicator
cc indicator
6
46
6
24,26,38
50
46
23
33
30
38
36
46
30
40
38, 23
14
12
15
45
38, 39
38, 41
41
39
30
3
35
39, 40, 41
45
49
45
46
37
28
46
31
32
2
8
48
21
15, 16
50
33
48
42
42
23, 29
2, 50
23
50
47
27
27
12
23
23
ZERO-UP USER’S MANUAL INDEX
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