SB(R)120 Connectors - up to 240 Amps Like the other Multipole connectors, the SB(R)120 offers color-coded mechanically keyed housings. Keys can be used to identify and separate different circuits, or prevent users from accidentally cross mating different voltages. Wires sizes from #10 (5.3 mm) to #1 (42.4 mm) are held in the second smallest SB(R) housing. * New extended range contacts expand wire size up to #1 AWG (42.4 mm) Allows UL rated currents up to 240 amps * Chemical resistant housing option Extends temperature range down to -40C, while offering enhanced UV and chemical resistance * Panel mounting grooves With use of mounting clamps, can be easily mounted through panels | SB(R)120 ORDERING INFORMATION | SB(R) 120 SECTION 3 SB(R)120 Standard Housings The second to smallest SB(R) housings work with wire contacts up to 1 AWG [35 mm] as well as busbar contacts. Genderless design mates with itself. Mechanical keys are color coded. Description Minimum Quantity ...... Red Gray Blue Bottom View ----- Part Numbers ----250 50 .... 6810G3-BK 6810G3 6810G1-BK 6810G1 6810G2-BK 6810G2 [ 2.5 ] 0.10 [ 63.5 ] 2.50 [ 37.6 ] 1.48 [ 5.1 ] O 0.20 (2) PLC'S [ 46.4 ] 1.83 SB(R)120 Chemical Resistant (CR) Housings Same features as the Standard SB 120 but molded in a chemical resistant PBT/ PC blend. Suitable for use to -40C. (R) Description ------- Part Numbers ------Minimum Quantity ...... 250 50 ..... Red P6810G3-BK P6810G3 Gray P6810G1-BK P6810G1 [ 19.1 ] 0.75 Material ID P = Chemical Resistant [ 8.6 ] 0.34 [ 104.6 ] 4.12 [ 20.6 ] 0.81 Mated Length (c) 2018 Anderson Power Products, Inc. All rights reserved. APP(R), Anderson Power Products(R), A(R), SB(R) and the APP Logo are registered trademarks of Anderson Power Products, Inc. - 72 - www.andersonpower.com All Data Subject To Change Without Notice SB(R)120 Silver Plated Wire Contacts Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles. See reducing bushings in accessory section for smaller wires. Dimensions Mating -A-BAWG mm Force ------- Loose Piece Part Numbers ------inches mm inches mm Minimum Quantity ........... 600 500 50 ............................................... 1 42.4 Low 1323G1-BK 1323G1 0.47 11.94 0.39 9.91 2 33.6 High - 1319-BK 1319 0.44 11.18 0.34 8.64 4 21.1 High - 1319G4-BK 1319G4 0.44 11.18 0.29 7.37 6 13.3 High - 1319G6-BK 1319G6 0.44 11.18 0.22 5.59 [ 21.3 ] 0.84 [ 50.8 ] 2.0 B [ 10.4 ] 0.41 A SB(R)120 Silver Plated Busbar Contacts SECTION 3 Mating Type Thread Force ------- Loose Piece Part Numbers ------Minimum Quantity ............... 1,000 300 20 .... Busbar #10-24 High B01997P1 120BBS Lock Nut #10-24 H1216P8 110G54 SB(R) 120 Use 2 busbar contacts per housing to provide a quick disconnect input or output busbar connection. Busbar contacts are for mating with wire contacts only. Part number 120BBS includes lock nuts. Locknuts must be ordered separately for B01997P1. See Busbar contact drawing on website for further detail. [ 77.0 ] 3.03 #10 - 24 THD [ 11.1 ] 0.44 [ 9.5 ] 0.38 [ 2.5 ] 0.10 All Data Subject To Change Without Notice www.andersonpower.com - 73 - | SB(R)120 CONNECTOR SPECIFICATIONS | Electrical Mechanical Contact Termination Methods Crimp Hand Solder Wrench / Socket Wire Contacts Wire Contacts Busbar Contacts Only SB(R) 120 SECTION 3 Current Rating Amperes UL 1977 CSA Wire Size Range AWG mm Wire to Wire (1 AWG) 240 130 Wire Contacts with Bushings 10 - 1 5.3 - 42.4 Wire to Busbar (2 AWG) 120 Max. Wire Insulation Diameter in. mm Voltage Rating AC/DC 0.600 15.240 UL 1977 600 Operating Temperature F C Dielectric Withstanding Voltage Standard -4 to 221 -20 to 105 Volts AC 2,200 Chemical Resistant* -40 to 221 -40 to 105 Avg. Mated Contact Resistance Milliohms Mating Cycles No Load by Plating Silver (Ag) 5 1/2" of #2 AWG wire 0.136 Wire and Busbar Contacts 10,000 Hot Plug Current Rating Amperes - Wire & Busbar Avg. Mating / Unmating Force Lbf. N 250 cycles at 120V DC 60A Wire to Wire 20 89 Min. Contact / Spring Retention Force lbf 75 Materials N 333.6 Housing Standard Plastic Resin Polycarbonate NOTE 1: See IEC 60664-1 for working voltage. Chem. Resistant Resin Polycarbonate / PBT blend NOTE 2: Amp ratings are stated per position and based on all positions being fully loaded. Contact Retention Spring Stainless Steel Based on: 105C rated or better cable of the largest size, Properly calibrated APP recommended tooling, and a 25C ambient temperature. UL rating not to exceed Housing Flammability Rating the maximum operating temperature. CSA rating below a 30C temperature rise. UL94 V-0 Glow Wire 960C (GWFI) / 800C (GWIT) Limited by the thermal properties of the connector plastic housing. Use APP recommended tooling only. Alternate tools may adversely affect the Wire & Busbar Contacts performance of our connectors along with UL and CSA recognition. Base Copper Alloy Plating Silver | IEC INFORMATION | Connector Series SB(R)120 - 74 - Creepage/Clearance Material Configurations per IEC 60950-1 Group Unmated 4.10 mm Mated 4.10 mm IIIa Attributes SB120 Protection AMP Rating AC/DC Voltage Rating AC/DC (Steady State) Breaking Capacity -AMP Rating /Cycles Voltage Rating (Breaking Capacity) Finger Safety - Mated only Wire Size tested Contact Series Tested Climatic Testing (Cold,Heat & MFG) Cycle Life Mechanical Strength Impact Temperature Range 120 400 V AC/DC ( Operational) 120 Amp/ 10 Cycles 220 VDC IEC 60529 - IP20 50 mm 1323 IEC 60512 Test -11j, 11i & 11g, IEC 60512 Test 9a - 5000 Cycles IEC 60512-5 @ 29.5 Inches - dropped 8 times -20 C to 105 C -4 F to 221 F Touch Safety with Wire Contacts IEC 60529 IP10 www.andersonpower.com Environmental Sealing with Boots IEC 60529 IP64 NOTE 3: Refer to the Constructional Data form for additional information on our website., www.andersonpower.com All Data Subject To Change Without Notice | SB(R)120 CONNECTOR TEMPERATURE CHARTS | Temperature rise charts are based on a 25C ambient temperature. For Temperature Rise Above 60C, Consult the Extended Temperature Rise Charts in the Appropriate Product Section on the Website. Current - Temperature Derating per IEC 60512-5-2 Test 5B SB(R)120 Temperature Rise at Constant Current 125 60 Ambient Temperature (C) Temperature Rise Above Ambient (C) 50 40 30 20 10 0 0 25 50 75 100 125 150 175 200 225 Amperes Applied 1 AWG 2 AWG 4 AWG 6 AWG SB(R)120 Derating vs. Ambient Temperature 100 75 50 25 0 25 50 75 100 125 150 175 200 225 250 Amperes Applied 1 AWG 2 AWG 4 AWG 6 AWG 2.38 1.75 Mounting clamps can be used for fastening a SB(R)120 series housings to a panel. Fastening hardware not included. Description --- Part Number --Minimum Quantity ............................ 20 sets of 2 .... Panel Mount Bracket 1467G1 SECTION 3 Mounting Clamp for SB(R)120 SB(R) 120 | SB(R) 120 ACCESSORIES | 1.82 1.44 0.16 DIA. 4 Places 0.88 High X 1.88 Wide Panel Cutout Cable Clamps Durable metal cable clamps securely hold cables to prevent accidental strain or pulls from dislodging wire or contacts from the housing. Cable clamps are recommended for solder terminated wires. Cable Size Min / Max Min / Max Description Inches O.D. mm O.D. - Part Numbers Minimum Quantity .......................................................................... 50 .......... Bolt on for Discrete Conductor 0.70 to 0.23 17.7 to 5.8 981G1 Bolt on for Bundled Conductor 0.73 to 0.29 18.5 to 7.3 981G2 The given wire O.D. information is an estimate. Cable clamps should be evaluated for performance with the actual wire to be used. 981G1 981G2 All Data Subject To Change Without Notice www.andersonpower.com - 75 - "A" Frame Handle for SB(R)120 Handle makes mating and unmating the connector easier. The non-conductive gray plastic material is strong and safe. Machine screws and locknuts included. Description Screws - Part Number - Minimum Quantity ...................... Gray "A" Handle & Hardware 200 Connector Housing Handle ....... 997G1 Locknuts "T" Handle The "T" handle makes mating and unmating the connector easier. The non-conductive red plastic material is strong and safe. (2) Self tapping screws are used to secure the handle to the connector housing. Description ----------- Part Numbers ----------Minimum Quantity .................................. 1,000 50 ......... Red "T" Handle + Hardware Bag SB120-HDL-RED Red "T" Handle Only 113899P1 #8 x 7/8" Screw (Order 2 Per Handle) H1120P43 Dust Cover Prevents dust and dirt from entering the mating interface of the connector when unmated. NOTE: Not a Hermetic Seal. Slide cover over mating end. SB(R) 120 SECTION 3 Description ----- Part Numbers -----Minimum Quantity ................................... 100 50 .... Dust Cover with Lanyard Strap, Black B02019P1 134G4 SB(R) Environmental Boots SB(R) Environmental Boots provide water, dirt, chemical and UV protection for SB(R)120 connectors. The durable boots shield the connectors from water and dirt to IP64 in both the mated and unmated condition. Description --------------- Part Number -------------- Minimum Quantity ...................................... SB(R)120 Environmental Boot, Load SB(R)120 Environmental Boot, Source 250 3-6035P1-BK 3-6034P1-BK 25 ... 3-6035P1 3-6034P1 Dimensions -A-B-Cin mm in mm in mm 7.9 201 2.8 71 8.0 203 A Reducing Bushings B Use with contact part number 1319-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Dimensions - ID Contact Barrel Size Wire Size ---------- Part Numbers ---------- inches mm Minimum Quantity ....................................................... 2,000 1,000 100 ....................... #2 AWG [33.6 mm] #4 AWG [21.2 mm] 5919-BK - 5919 0.28 7.11 #2 AWG [33.6 mm] #6 AWG [16 mm] 5920-BK 5920 0.23 5.84 #2 AWG [33.6 mm] #10 - 8 AWG [5.3 - 8.4 mm] 5921-BK 5921 0.18 4.57 [ 21.4 ] 0.84 C ID Wire Entrance - 76 - www.andersonpower.com 2018-0054 DS-SB120 REV C6 All Data Subject To Change Without Notice SB(R) - Tooling Information Wire Size AWG mm Loose Piece Part Numbers Silver Plating Loose Piece Contact Crimp Tools Pneumatic Bench Tool Hand Tool Die Locator 1388G6 1389G6 Number of Crimps SB(R)50 #6 13.3 #8 8.4 #10 / 12 5.3 / 3.3 1307 5900 5952 1309G4 Single 1387G1 5953 1388G7 5915 1389G7 SB(R)120 #1 42.4 1388G3 1323G1 #2 33.6 1319 #4 21.2 1319G4 #6 13.3 1319G6 1368 Series 1387G1 1388G4 1389G4 Single SB(R) SECTION 3 SB(R)175 1/0 53.5 1382 #1 42.4 1347 #2 33.6 1383 #4 21.1 1384 #6 13.3 1348 1368 Series 1387G2 1303G13 1304G32 Double 1387G1 1388G4 1389G3 Single SB(R)350 300mcm 152 910 4/0 107.2 908 3/0 85 916 2/0 67.4 907 1/0 53.5 917 N/A 1368 Series 1303G3 1387G2 1303G12 1304G31 Double NOTE: See website for the most current information. - 86 - www.andersonpower.com All Data Subject To Change Without Notice