VDE pending 16A, COMPACT AND HIGH INSULATION POWER LATCHING RELAY 13.0 .512 29.0 1.142 16.0 .630 Without test button 29.0 1.142 13.0 .512 16.0 .630 pending DJ-RELAYS FEATURES TYPICAL APPLICATIONS 1. Latching operation Latching via a polarized magnetic circuit structure allows remote operation and lower energy consumption 2. Compact with high capacity 16A contact rating in a compact 29 x 13 x 16.5 mm (L x W x H) size. 3. Low power consumption 1 coil latching: 150mW 2 coil latching: 250mW 4. High insulation Both clearance and creepage distance between coil and contact are at 8 mm min. 5. With operation verification function A test button (manual lever) type to facilitate circuit checks is also available. * Network for household appliances (Motor control, Light control) * Time switches With test button SPECIFICATIONS Contact Characteristics Arrangement 1 Form A, 1 Form C Initial contact resistance, max. (By voltage drop 6 V DC 1 A) Contact material Rating (resistive load) Expected life (min. operations) 100 m Silver alloy Nominal switching capacity 16 A 250V AC Max. switching power 4,000 V A Max. switching voltage 250V AC Max. switching current 16 A Mechanical 5x106 (at 180 cpm) Electrical (Resistive load)*1 105 (at 16A 250V AC) (at 20 cpm) Coil Nominal operating power 1 coil latching 2 coil latching 150mW 250mW Remarks * Specifications will vary with foreign standards certification ratings. *1 With breathing holes open *2 Measurement at same location as "Initial breakdown voltage" section. *3 Detection current: 10mA *4 Wave is standard shock voltage of 1.2 x 50s according to JEC-212-1981 *5 Excluding contact bounce time. *6 By resistive method, max. switching current *7 Half-wave pulse of sine wave: 11 ms; detection time: 10 s *8 Half-wave pulse of sine wave: 6 ms *9 Detection time: 10 s *10 Refer to 5. Usage, transport and storage conditions mentioned in NOTES Initial insulation resistance*2 Between open Initial contacts breakdown Between contacts and 3 voltage* coil Surge voltage between contact and coil*4 Set time*5 (at nominal voltage) Reset time* (at nominal voltage) 5 Functional*9 Destructive Conditions for operation, transport and storage*10 (Not freezing and condensing at low temperature) Ambient temperature Humidity Unit weight DJ RELAY ASCT1B258E '03.1 http://www.naisrelay.com/ 1,000 Vrms for 1 min. 4,000 Vrms for 1 min. Min. 10,000 V (initial) Approx. 10ms Approx. 10ms Temperature rise (at 70C)*6 Functional*7 Shock resistance Destructive*8 Vibration resistance Min. 1,000 M (at 500 V DC) Max. 55C Min. 200 m/s2 {20 G} Min. 1,000 m/s2 {100 G} 10 to 55Hz at double amplitude of 2.0mm 10 to 55Hz at double amplitude of 3.0mm -40C to +70C -40F to +158F 5 to 85% R.H. Approx. 14 g .49 oz New 1 DJ ORDERING INFORMATION Ex. ADJ Contact arrangement Operating function and protective construction Auxiliary function 1: 1 Form C 2: 1 Form A 1: 1 coil latching, Flux-resistant type 2: 1 coil latching, Sealed type 3: 2 coil latching, Flux-resistant type 4: 2 coil latching, Sealed type 0: Without test button 1: With test button Coil voltage (DC) 05: 5 V 06: 6 V 12: 12 V 24: 24 V 48: 48 V Note: Standard packing: Carton: 100 pcs, Case: 500 pcs TYPES 1. Without test button 1) Flux-resistant type Contact arrangement 1 Form A 1 Form C Coil voltage, V DC 5 6 12 24 48 5 6 12 24 48 1 coil latching type Part No. ADJ21005 ADJ21006 ADJ21012 ADJ21024 ADJ21048 ADJ11005 ADJ11006 ADJ11012 ADJ11024 ADJ11048 2 coil latching type Part No. ADJ23005 ADJ23006 ADJ23012 ADJ23024 ADJ23048 ADJ13005 ADJ13006 ADJ13012 ADJ13024 ADJ13048 2 coil latching type Part No. ADJ24005 ADJ24006 ADJ24012 ADJ24024 ADJ24048 2) Sealed type Contact arrangement Coil voltage, V DC 1 Form A 5 6 12 24 48 1 coil latching type Part No. ADJ22005 ADJ22006 ADJ22012 ADJ22024 ADJ22048 1 Form C 5 6 12 24 48 ADJ12005 ADJ12006 ADJ12012 ADJ12024 ADJ12048 ADJ14005 ADJ14006 ADJ14012 ADJ14024 ADJ14048 2 coil latching type Part No. ADJ23105 ADJ23106 ADJ23112 ADJ23124 ADJ23148 ADJ13105 ADJ13106 ADJ13112 ADJ13124 ADJ13148 2. With test button Flux-resistant type 2 Contact arrangement Coil voltage, V DC 1 Form A 5 6 12 24 48 1 coil latching type Part No. ADJ21105 ADJ21106 ADJ21112 ADJ21124 ADJ21148 1 Form C 5 6 12 24 48 ADJ11105 ADJ11106 ADJ11112 ADJ11124 ADJ11148 DJ COIL DATA (at 20C 68F) * 1 coil latching type Nominal voltage, V DC 5 6 12 24 48 Set voltage, max. V DC (initial) 3.5 4.2 8.4 16.8 33.6 Reset voltage, max. V DC (initial) 3.5 4.2 8.4 16.8 33.6 Set voltage, max. V DC (initial) 3.5 4.2 8.4 16.8 33.6 Reset voltage, max. V DC (initial) 3.5 4.2 8.4 16.8 33.6 Coil resistance, (10%) Nominal operating power, mW 167 240 960 3,840 15,360 150 Coil resistance, (10%) Nominal operating power, mW 100 144 576 2,304 9,216 250 Max. allowable voltage, V DC 6.5 7.8 15.6 31.2 62.4 * 2 coil latching type Nominal voltage, V DC 5 6 12 24 48 Max. allowable voltage, V DC 6.5 7.8 15.6 31.2 62.4 DIMENSIONS mm inch 1. 1 Form A, without test button PC board pattern (Bottom view) 5.08 .200 15.24 .600 1.50 dia. .059 dia. 1 coil latching type 5.08 .200 5.08 .200 2 coil latching type 2 coil latching type only 16.0 .630 1.80 .071 5.08 .200 3.50 .138 3.50 .138 10.16 .400 13.0 .512 15.24 10.16 .600 .400 29.0 1.142 Tolerance: 0.1 .004 10.16 .400 13.0 .512 Schematic (Bottom view) 1 coil latching type 2 coil latching type +8 +1 -9 -8 (Reset condition) (Reset condition) -1 General tolerance: 0.3 .012 2 4 2 4 2. 1 Form A, with test button PC board pattern (Bottom view) 5.08 .200 15.24 .600 1.50 dia. .059 dia. 1 coil latching type 18.2 .717 1.80 .071 15.24 10.16 .600 .400 29.0 1.142 5.08 .200 5.08 .200 9.0 .354 9.0 .354 6.3 .248 16.0 .630 2 coil latching type 5.08 .200 2 coil latching type only 3.50 .138 3.50 .138 10.16 .400 13.0 .512 Tolerance: 0.1 .004 10.16 .400 13.0 .512 Schematic (Bottom view) 1 coil latching type 2 coil latching type +8 +1 -9 -8 (Reset condition) (Reset condition) -1 General tolerance: 0.3 .012 2 4 2 4 3 DJ 3. 1 Form C, without test button mm inch PC board pattern (Bottom view) 5.08 .200 15.24 .600 1.50 dia. .059 dia. 1 coil latching type 5.08 .200 5.08 .200 16.0 .630 1.80 .071 2 coil latching type 5.08 .200 3.50 .138 15.24 .600 5.08 .200 29.0 1.142 3.50 .138 Tolerance: 0.1 .004 10.16 .400 13.0 .512 5.08 .200 2 coil latching type only 10.16 .400 13.0 .512 General tolerance: 0.3 .012 Schematic (Bottom view) 1 coil latching type 2 coil latching type -1 2 +8 +1 -9 -8 4 6 (Reset condition) 2 4 6 (Reset condition) 4. 1 Form C, with test button PC board pattern (Bottom view) 5.08 .200 15.24 .600 1.50 dia. .059 dia. 1 coil latching type 18.2 .717 1.80 .071 15.24 .600 5.08 .200 29.0 1.142 5.08 .200 5.08 .200 5.08 .200 9.0 .354 9.0 .354 6.3 .248 16.0 .630 2 coil latching type 2 coil latching type only 3.50 .138 3.50 .138 10.16 .400 13.0 .512 Tolerance: 0.1 .004 10.16 .400 13.0 .512 Schematic (Bottom view) 1 coil latching type 2 coil latching type -1 General tolerance: 0.3 .012 +8 2 4 6 (Reset condition) 4 5.08 .200 +1 -9 -8 2 4 6 (Reset condition) DJ REFERENCE DATA 1. Max. switching capacity 2. Temperature rise 3. Set and Reset time Sample: ADJ12024, 6 pcs. Coil applied voltage: 0 %V, Contact current: 16 A, 20 A Measured portion: Contact, Ambient temperature: 25C 77F, 85C 185F Sample: ADJ12024, 10 pcs 40 100 10 Set and Reset time, ms 16 Temperature rise, C Contact current, A AC resistive load 30 +25C +85C 35 30 25 20 15 25 20 15 10 Max. x Min. 10 5 5 0 10 100 0 1,000 0 10 5 Contact voltage, V 15 20 Contact current, A 5. Influence of adjacent mounting Sample: ADJ12024, 6pcs Ambient temperature: Room temperature Change rate to nominal V, %V -60 -40 -20 0 Set Reset 20 10 20 40 60 80 100 Ambient -10 temperature, C Change rate to nominal V, %V 4. Ambient temperature characteristics Sample: ADJ12024, 6pcs Ambient temperature: -40 to +85C -40 to 185F 30 25 0 70 80 90 100 110 120 130 Coil applied voltage, %V 5 Set voltage 0 OFF -5 OFF 5 OFF 0 Reset voltage -20 -5 -30 0 2 4 6 8 10 12 Distance between relays , mm NOTES 1. Coil operating power Pure DC current should be applied to the coil. The wave form should be rectangular. If it includes ripple, the ripple factor should be less than 5%. However, check it with the actual circuit since the characteristics may be slightly different. 2. Coil connection When connecting coils, refer to the wiring diagram to prevent mis-operation or malfunction. 3. Soldering We recommend the following soldering conditions Soldering: 200C 392 F, max. 5 s 4. Others 1) If the relay has been dropped, the appearance and characteristics should always be checked before use. 2) The cycle lifetime is defined under the standard test condition specified in the JIS* C 5442-1996 standard (temperature 15 to 35C 59 to 95F, humidity 25 to 85%). Check this with the real device as it is affected by coil driving circuit, load type, activation frequency, activation phase,ambient conditions and other factors. Also, be especially careful of loads such as those listed below. * When used for AC load-operating and the operating phase is synchronous. Rocking and fusing can easily occur due to contact shifting. * High-frequency load-operating When high-frequency opening and closing of the relay is performed with a load that causes arcs at the contacts, nitrogen and oxygen in the air is fused by the arc energy and HNO3 is formed. This can corrode metal materials. Three countermeasures for these are listed here. * Incorporate an arc-extinguishing circuit. * Lower the operating frequency * Lower the ambient humidity 3) For secure operations, the voltage applied to the coil should be nominal voltage. In addition, please note that pickup and drop-out voltage will vary according to the ambient temperature and operation conditions. 4) Heat, smoke, and even a fire may occur if the relay is used in conditions outside of the allowable ranges for the coil ratings, contact ratings, operating cycle lifetime, and other specifications. Therefore, do not use the relay if these ratings are exceeded. Also, make sure that the relay is wired correctly. 5) Incorrect wiring may cause unexpected events or the generation of heat or flames. 6) Check the ambient conditions when storing or transporting the relays and devices containing the relays. Freezing or condensation may occur in the relay, causing functional damage. Avoid subjecting the relays to heavy loads, or strong vibration and shocks. 5 DJ 5. Usage, transport and storage conditions 1) Ambient temperature, humidity, and atmospheric pressure during usage, transport, and storage of the relay: * Temperature: -40 to +70C -40 to +158F * Humidity: 5 to 85% RH (Avoid freezing and condensation.) The humidity range varies with the temperature. Use within the range indicated in the graph below. ,,,,,,,,, ,,,,,,,,,, ,,,,,,,,,, ,,,,,,,, ,,,,,, ,, ,,,, ,, ,, ,, ,, ,, ,, ,, ,, ,, ,, Humidity, %RH 3) Freezing Condensation or other moisture may freeze on the relay when the temperatures is lower than 0C 32 F. This causes problems such as sticking of movable parts or operational time lags. 4) Low temperature, low humidity environments The plastic becomes brittle if the relay is exposed to a low temperature, low humidity environment for long periods of time. 6. Test button (manual lever) operation The relay contacts switch over as follows: 85 Set condition Reset condition Tolerance range (Avoid freezing when used at temperatures lower than 0C 32F 5 -40 -40 (Avoid condensation when used at temperatures higher than 0C 32F 0 +32 Temperature, C F 70 +158 * Atmospheric pressure: 86 to 106 kPa Temperature and humidity range for usage, transport, and storage 2) Condensation Condensation forms when there is a sudden change in temperature under high temperature and high humidity conditions. Condensation will cause deterioration of the relay insulation. 1/31/2003 All Rights Reserved, (c) Copyright Matsushita Electric Works, Ltd. Go To Online Catalog