4-32
“C” III Series
“C” III MOV Series
The new “C” III series of Harris radial MOVs represent the
third generation of improvements in device performance and
characteristics. The technology effort involved in the devel-
opment of this new series concentrated on extending the
existing performance and capability of the Harris second
generation of metal oxide varistors.
The characteristics of greatest importance for a metal oxide
varistor in an AC surge environment are the peak current,
energy handling, repetitive surge and temporary over-volt-
age capabilities. The focus of the design effort was on
improving these characteristics and therefore offering the
maximum protection presently available to the end user.
The new “C” III series are designed to survive the harsh
environments of the AC low-power indoor environment.
Their much improved surge withstand capability is well in
excess of the transients expected in the AC mains environ-
ment. Further design rules for the development of the “C” III
series included considerations of the expected steady state
operating conditions and the repetitive surge environment.
Investigation of the AC low-power indoor environment show
that most transients occur where the power enters the build-
ing and at major feeders and short branch circuits. Surges
recorded at this service entrance, location Category B from
C62.41-1992, may be both oscillatory and unidirectional in
nature. The typical “lightning surge” has been established as
a 1.2/50µs voltage wave and a 8/20µs current wave. A short
circuit current of 3000A and open circuit voltage 6000V are
the expected worst case transients at this location.
TEST REFERENCE
STANDARD TEST
CONDITIONS TEST
RESULTS
Surge
Current UL 1449
IEEE/ANSI
C62.41
9000A
(8/20µs)
1 Pulse
0/165
IEC 1051 7000A
(8/20µs)
2 Pulses
0/105
3000A
(8/20µs)
20 Pulses
0/75
750A
(8/20µs)
120 Pulses
0/65
Surge
Energy UL 1449
IEEE/ANSI
C62.41
IEC 1051
90J
(2ms)
1 Pulse
0/125
Operating
Life Mil-Std-202
Method 204D 125oC, 1000
Hours, Rated
Bias Voltage
0/180
Temporary
Overvoltage N/A 120% Maxi-
mum Rated
Varistor
Voltage For 5
minutes
0/70
The further into the facility one goes, the lower the magni-
tude of the transients encountered. ANSI/IEEE C62.41 dif-
ferentiates between the service entrance and the interior of a
facility. Per this specification, the internal location or long
branch circuits and outlets are classified as Location Cate-
gory A. The transients encountered here have oscillatory
waveshapes with frequency ranges from 5kHz to 500kHz;
with 100kHz deemed most common. Transients of the mag-
nitude of 500A are expected in this location.
Reliability Performance of “C” III Series
The electrical ratings of the “C” III series of MOVs are con-
servatively stated. Samples of these devices have been
tested under additional stresses, over and above those
called out in the datasheet. The results of this testing show
an enhanced device performance.
The series of stress tests to which the units were subjected
are a combination of electrical, environmental and mechani-
cal tests. A summary of the reliability tests performed on the
“C” III series are described in Table 2
AC Bias Reliability
The “C” III series of metal oxide varistors was designed for
use on the AC line. The varistor is connected across the AC
line and is biased with a constant amplitude sinusoidal volt-
age. It should be noted that the definition of failure is a shift
in the nominal varistor voltage (VN) exceeding ±10%.
Although this type of varistor is still functioning normally after
this magnitude of shift, devices at the lower extremities of VN
tolerance will begin to dissipate more power.
Because of this possibility, an extensive series of statistically
designed tests were performed to determine the reliability of
the “C” III type of varistor under AC bias combined with high
levels of temperature stress. To date, this test has generated
over 50,000 device hours of operation at a temperature of
+125oC, although only rated at +85oC. Changes in the nomi-
nal varistor voltage, measured at 1mA, of less than 2% have
been recorded (Figure 8).
Transient Surge Current/Energy
Capability
The transient surge rating serves as an excellent figure of
merit for the “C” III suppressor. This inherent surge handling
capability is one of the new “C” III suppressor’s best fea-
tures. The enhanced surge absorption capability results from
improved process uniformity and enhanced construction.
The homogeneity of the raw material powder and improved
control over the sintering and assembly processes are con-
tributing factors to this improvement.
In the low power AC mains environment, industry governing
bodies (UL, IEC, NEMA and IEEE) all suggest that the worst
case surge occurrence will be 3kA. Such a transient event
may occur up to five times over the equipment life time
(approximately 10 years). While the occurrences of five 3