Opulent (R) PORTABLE REBEL MODULE Portable Rebel Module construction consists of Aluminum Clad Printed Circuit Board which acts as a primary heat sink on which the Rebel LED is mounted . FEATURES Our metal clad PCB (MCPCB), thermal conductivity Excellent thermal conductivity ranges from 1.8w/mk to 2w/mk. With a higher thermal Excellent insulating ability conductivity value, the heat dissipating properties Excellent dimensional stability becomes better thus enabling the LED to last according to Excellent mechanical strength it's life time. Lower heat expansibility Lower operating temperature The thermal conductive value selected for Rebel Star is Increase power density 2Wm/k based on dielectric and on total construction, a Reduce value of 24W/mk interconnects Extend the the number life of of dies. CONSTRUCTION OF MCPCB The structure of the aluminum material includes copper layer, dielectric layer laminated together with aluminum base layer. Below appends summary of available range of material: Aluminum Type Aluminum Thickness Copper Thickness Dielectric Thickness AL 5052 H34 1.5 mm 1 oz 0.100mm Doc : MB-PORTABLEREBEL-01 Published: 24 Jul 2007 Opulent (R) T E C H N I C A L D ATA S H E E T Treatment Condition Values Unit OPA-0.1 Maximum Operating Voltages Continuous AC Continuous DC Peak Voltage value 500 600 700 V V V Thermal Properties Thermal Conductivity Construction Thermal Conductivity Thermal Resistance Glass Transition Temperature Maximum Operating Temperature Maximum Soldering Limit 10 sec @ 288 1.9 24 1.60 130 130 3 W/m-k W/m-k /W Cycle Electrical Properties Dielectric constant Dissipation Factor Capacitance Volume Resistivity Surface Resistivity Dielectric Breakdown Voltage Hi-pot Withstand 1k Hz / 1M Hz 1k Hz / 1M Hz 1k Hz C-96/35/90 C-96/35/90 A A 4.5 .0018 210 2.3x108 1.2x107 30 3000 -- -- Pf M*cm M KV/mm VDC A A 100 1.05 m N/mm D-24/23 0.15 0.5 % % 130 UL94 V-0 175 Pass Pass -- V -- -- Mechanical Properties Dielectric Thickness Peel Strength Chemical Properties Water absorption Out-gassing (Total mass loss) Ratings and Durability UL Continuous Operating Temperature UL Flammability Comparative Tracking Index Solder Float Time to delamination DSC IEC60112Method 10 sec @ 288 5min @ 260 P.s : other IMS material available up to thermal conductivity of 12W/m-k for dielectic. Also material for withstanding temperature of 350 deg C for 180sec. Doc : MB-PORTABLEREBEL-01 Published: 24 Jul 2007 Opulent (R) P R O D U C T S S P E C I F I C AT I O N S PORTABLE REBEL MCPCB Aluminum Type: AL5052 Aluminum Thickness: 1.5mm Copper Thickness: 1oz Dielectric Thickness: 0.1mm Unit Size: 7.5mm x 8.05mm Finishing: Entek Soldermask: Black Matt SOLDER PASTE Type : Leadfree SAC 305 paste, grade 3 or above Lumileds Internal : Alpha metal OM325 grade 4 Alternative : Alpha Metals OM338 grade 3 (world wide availability) PACKAGING One carton consists of 10 internal white boxes. Each white box consists of 3 trays. Each tray consists of 300pcs (6pnls). Type of tray : 1pnl (50pcs) in each individual slot, total of 6 slots in 1 tray Pieces per tray : 300pcs Dimension of tray : 44.3cm x 17.25cm x2.3cm Internal white box : contains 3 trays with 1 cover tray (equivalent to 900pcs of Portable Rebel) Dimension of internal white box : 44.8cm x 17.7cm x 5.5cm Carton box : contains 10 white boxes (equivalent to 9000pcs of Portable Rebel ) Dimension of carton : 45.5cm x 36.4cm x 28.5cm Doc : MB-PORTABLEREBEL-01 Published: 24 Jul 2007 Opulent (R) ABOUT OPULENT Opulent (Asia) Email: sales@opulent.com.cn Singapore Tel: +65 6749 8188 (Head Office) Hong Kong Tel: +852 2756 8787 China Tel: +86 755 8172 8188 Headquartered in Singapore, Opulent has more than 20 years experience in the manufacturing of conventional printed circuit boards (PCBs). Embarking for an international presence, Opulent have set up sales and marketing support in China, Hong Kong, Germany and United Kingdom Through innovation and R&D, Opulent created metal-clad PCBs (MCPCBs) and is currently a leading designer and manufacturer of thermal solutions. Our products and works are guided by a customer centric approach that empowers us to provide value added solutions from design to assembly. Our customers are well-known international brands whom have come to trust Opulent for our innovation, our knowledge and our commitment to attain customer satisfaction. Doc : MB-PORTABLEREBEL-01 Published: 24 Jul 2007