Semiconductor Components Industries, LLC, 2010
December, 2010 -- Rev. 11
1Publication Order Number:
NCP1207A/D
NCP1207A, NCP1207B
PWM Current--Mode
Controller for Free Running
Quasi--Resonant Operation
The NCP1207A/B combines a true current mode modulator and a
demagnetization detector to ensure full borderline/critical Conduction
Mode in any load/line conditions and minimum drain voltage switching
(Quasi--Resonant operation). Due to its inherent skip cycle capability,
the controller enters burst mode as soon as the power demand falls
below a predetermined level. As this happens at low peak current, no
audible noise can be heard. For the NCP1207A, an internal 8.0 ms timer
prevents the free--run frequency to exceed 125 kHz (therefore below the
150 kHz CISPR--22 EMI starting limit), while the skip adjustment
capability lets the user select the frequency at which the burst foldback
takes place. For the NCP1207B, the internal timer duration is reduced to
4.5 ms to allow operation at higher frequencies (up to 200 kHz).
The Dynamic Self--Supply (DSS) drastically simplifies the
transformer design in avoiding the use of an auxiliary winding to
supply the NCP1207A/B. This feature is particularly useful in
applications where the output voltage varies during operation (e.g.
battery chargers). Due to its high--voltage technology, the IC is
directly connected to the high--voltage DC rail. As a result, the
short--circuit trip point is not dependent upon any VCC auxiliary level.
The transformer core reset detection is done through an auxiliary
winding which, brought via a dedicated pin, also enables fast
Overvoltage Protection (OVP). Once an OVP has been detected, the
IC permanently latches off.
Finally, the continuous feedback signal monitoring implemented
with an overcurrent fault protection circuitry (OCP) makes the final
design rugged and reliable.
Free--Running Borderline/Critical Mode Quasi--Resonant Operation
Current--Mode with Adjustable Skip--Cycle Capability
No Auxiliary Winding VCC Operation
Auto--Recovery Overcurrent Protection
Latching Overvoltage Protection
External Latch Triggering, e.g. Via Overtemperature Signal
500 mA Peak Current Source/Sink Capability
Undervoltage Lockout for VCC Below 10 V
Internal 1.0 ms Soft--Start
Internal 8.0 ms Minimum TOFF for NCP1207A,
4.5 ms Minimum TOFF for NCP1207B
Adjustable Skip Level
Internal Temperature Shutdown
Direct Optocoupler Connection
SPICE Models Available for TRANsient Analysis
These are Pb--Free and Halide--Free Devices
Typical Applications
AC/DC Adapters for Notebooks, etc.
Offline Battery Chargers
Consumer Electronics (DVD Players, Set--Top Boxes, TVs, etc.)
Auxiliary Power Supplies (USB, Appliances, TVs, etc.)
MARKING
DIAGRAM
1207A/B/AP = Device Code
A = Assembly Location
L, WL = Wafer Lot
Y, YY = Year
W, WW = Work Week
Gor G = Pb--Free Package
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PDIP--8
P SUFFIX
CASE 626
1
8
SOIC--8
D SUFFIX
CASE 751
18
5
3
4
Dmg
CS
HV
PIN CONNECTIONS
7
6
2NC
FB
GND Drv
VCC
1207AP
AWL
YYWWG
1
8
Device Package Shipping
ORDERING INFORMATION
NCP1207ADR2G SOIC--8
(Pb--Free)
2500/Tape & Reel
For information on tape and reel specifications,
including part orientation and tape sizes, please
refer to our Tape and Reel Packaging Specifications
Brochure, BRD8011/D.
NCP1207APG PDIP--8
(Pb--Free)
50 Units / Rail
1
8
1207A
ALYW
G
1
8
SOIC--7
D SUFFIX
CASE 751U
1
8
1207B
ALYW
G
1
8
NCP1207BDR2G SOIC--7
(Pb--Free)
2500/Tape & Reel
NCP1207A, NCP1207B
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2
+
+
1
2
3
4
8
7
6
5
Universal Network
+
Figure 1. Typical Application
*Please refer to the application information section
OVP and
Demag
NCP1207A/B
*
Vout
GND
PIN FUNCTION DESCRIPTION
Pin Pin Name Function Description
1Demag Core reset detection and OVP The auxiliary FLYBACK signal ensures discontinuous operation and offers a fixed
overvoltage detection level of 7.2 V.
2FB Sets the peak current setpoint By connecting an Optocoupler to this pin, the peak current setpoint is adjusted
accordingly to the output power demand. By bringing this pin below the internal
skip level, device shuts off.
3CS Current sense input and skip
cycle level selection
This pin senses the primary current and routes it to the internal comparator via an
L.E.B. By inserting a resistor in series with the pin, you control the level at which
the skip operation takes place.
4GND The IC ground --
5Drv Driving pulses The driver’s output to an external MOSFET.
6 VCC Supplies the IC This pin is connected to an external bulk capacitor of typically 10 mF.
7NC -- This unconnected pin ensures adequate creepage distance. (No pin on
NCP1207B)
8HV High--voltage pin Connected to the high--voltage rail, this pin injects a constant current into the VCC
bulk capacitor.
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Figure 2. Internal Circuit Architecture
+
--
VCC
HV
GND
Drv
Demag
--
+
Fault
Mngt.
+
--
7.0
mA
To Internal
Supply
+
12 V, 10 V,
5.3 V (fault)
PON
4.5/1.5ms
Delay
+
+
5.0 V
OVP
/1.44 8/4.5ms
Blanking
--
+
5.0 ms
Timeout
Demag
Demag
Overload?
Timeout
Reset
S
R
S*
Q
R*Q
380 ns
L.E.B.
/3
1.0 V
10 V
50 mV
CS
FB
200 mA
when Drv
is OFF
Driver: src = 20
sink = 10
*S and R are level triggered whereas S is edge
triggered. R has priority over the other inputs.
VCC
Resd
Rint
4.2 V
Soft--Start = 1 ms
--
+
+
VUVLO
MAXIMUM RATINGS
Rating Symbol Value Units
Power Supply Voltage, VCC Pin, Continuous Voltage VCC Static 20 V
Transient Power Supply Voltage, Duration < 10 ms, IVCC <20mA VCC Pulse 25 V
Maximum Voltage on Pin 5 (Drv) -- 20 V
Maximum Voltage on all other pins except Pin 8 (HV), Pin 6 (VCC) and Pin 5 (Drv) -- --0.3to10 V
Maximum Current for all pins except VCC (6), HV (8) and Demag (1) when 10 V ESD diodes are
activated
-- 5.0 mA
Maximum Current in Pin 1 Idem +3.0/--2.0 mA
Thermal Resistance, Junction--to--Case RθJC 57 C/W
Thermal Resistance, Junction--to--Air, SOIC version RθJA 178 C/W
Thermal Resistance, Junction--to--Air, DIP8 version RθJA 100 C/W
Operating Junction Temperature TJ--40 to +125 C
Maximum Junction Temperature TJMAX 150 C
Temperature Shutdown -- 155 C
Hysteresis in Shutdown -- 30 C
Storage Temperature Range -- --60 to +150 C
ESD Capability, HBM Model (All pins except HV) -- 2.0 kV
ESD Capability, Machine Model -- 200 V
Maximum Voltage on Pin 8 (HV), Pin 6 (VCC) decoupled to ground with 10 mFVHVMAX 500 V
Minimum Voltage on Pin 8 (HV), Pin 6 (VCC) decoupled to ground with 10 mFVHVMIN 40 V
Stresses exceeding Maximum Ratings may damage the device. Maximum Ratings are stress ratings only. Functional operation above the
Recommended Operating Conditions is not implied. Extended exposure to stresses above the Recommended Operating Conditions may affect
device reliability.
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ELECTRICAL CHARACTERISTICS (For typical values TJ=25C, for min/max values TJ=0C to +125C, Max TJ= 150C,
VCC = 11 V unless otherwise noted)
Rating Pin Symbol Min Typ Max Unit
DYNAMIC SELF--SUPPLY
VCC Increasing Level at which the Current Source Turns--off 6VCCOFF 10.8 12 12.9 V
VCC Decreasing Level at which the Current Source Turns--on 6VCCON 9.1 10 10.6 V
VCC Decreasing Level at which the Latchoff Phase Ends 6VCClatch -- 5.3 -- V
VCC Level at which Output Pulses are Disabled 6UVLO -- VCCON
--200mV
-- V
Internal IC Consumption, No Output Load on Pin 5,
FSW =60kHz
6ICC1 -- 1.0 1.3
(Note 1)
mA
Internal IC Consumption, 1.0 nF Output Load on Pin 5,
FSW =60kHz
6ICC2 -- 1.6 2.0
(Note 1)
mA
Internal IC Consumption in Latchoff Phase 6ICC3 -- 330 -- mA
INTERNAL STARTUP CURRENT SOURCE (TJ>0C)
High--voltage Current Source, VCC =10V 8 IC1 4.3 7.0 9.6 mA
High--voltage Current Source, VCC =0 8 IC2 -- 8.0 -- mA
DRIVE OUTPUT
Output Voltage Rise--time @ CL = 1.0 nF, 10--90% of Output Signal 5 Tr-- 40 -- ns
Output Voltage Fall--time @ CL = 1.0 nF, 10--90% of Output Signal 5 Tf-- 20 -- ns
Source Resistance 5 ROH 12 20 36 Ω
Sink Resistance 5 ROL 5.0 10 19 Ω
CURRENT COMPARATOR (Pin 5 Unloaded)
Input Bias Current @ 1.0 V Input Level on Pin 3 3 IIB -- 0.02 -- mA
Maximum Internal Current Setpoint 3 ILimit 0.92 1.0 1.12 V
Propagation Delay from Current Detection to Gate OFF State 3 TDEL -- 100 160 ns
Leading Edge Blanking Duration 3 TLEB -- 380 -- ns
Internal Current Offset Injected on the CS Pin during OFF Time 3Iskip -- 200 -- mA
OVERVOLTAGE SECTION (VCC =11V)
Sampling Delay after ON Time NCP1207A
NCP1207B
1 Tsample -- 4.5
1.5
-- ms
OVP Internal Reference Level 1 Vref 6.4 7.2 8.0 V
FEEDBACK SECTION (VCC = 11 V, Pin 5 Loaded by 1.0 kΩ)
Internal Pull--up Resistor 2Rup -- 20 -- kΩ
Pin 3 to Current Setpoint Division Ratio -- Iratio -- 3.3 -- --
Internal Soft--start -- Tss -- 1.0 -- ms
DEMAGNETIZATION DETECTION BLOCK
Input Threshold Voltage (Vpin 1 Decreasing) 1 Vth 35 50 90 mV
Hysteresis (Vpin 1 Decreasing) 1 VH-- 20 -- mV
Input Clamp Voltage High State (Ipin 1 = 3.0 mA)
Low State (Ipin 1 = --2.0 mA)
1
1
VCH
VCL
8.0
-- 0 . 9
10
-- 0 . 7
12
-- 0 . 5
V
V
Demag Propagation Delay 1 Tdem -- 210 -- ns
Internal Input Capacitance at Vpin 1 = 1.0 V 1 Cpar -- 10 -- pF
Minimum TOFF (Internal Blanking Delay after TON) NCP1207A
NCP1207B
1 Tblank --
3.5
8.0
4.5
--
5.5
ms
Timeout After Last Demag Transition 1 Tout -- 5.0 -- ms
Pin 1 Internal Impedance 1 Rint -- 28 -- kΩ
1. Max value at TJ=0C.
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Figure 3. Internal IC Consumption (No Output
Load) versus Temperature
Figure 4. Internal IC Consumption (1.0 nF
Output Load) versus Temperature
TEMPERATURE (C) TEMPERATURE (C)
1251007550250-- 5 0
0.4
0.6
0.8
1.0
1.2
1.4
1.6
1251007550250-- 5 0
1.1
1.3
1.5
1.7
1.9
2.1
2.3
ICC1 (mA)
ICC2 (mA)
Figure 5. VCC Increasing Level at which the
Current Source Turns--Off versus Temperature
Figure 6. VCC Decreasing Level at which the
Current Source Turns--On versus Temperature
TEMPERATURE (C) TEMPERATURE (C)
1251007550250-- 5 0
10.4
10.9
11.4
11.9
12.4
12.9
1251007550250-- 5 0
8.8
9.3
9.8
10.3
10.8
VCCOFF (V)
VCCON (V)
Figure 7. Internal Startup Current Source at
VCC = 10 V versus Temperature
Figure 8. Source and Sink Resistance versus
Temperature
TEMPERATURE (C)
1251007550250-- 5 0
2
4
6
8
10
12
IC1 (mA)
TEMPERATURE (C)
1251007550250-- 5 0
0
5
10
15
20
25
35
40
ROH &R
OL (Ω)
30
3
5
7
9
11
-- 2 5 -- 2 5
-- 2 5 -- 2 5
-- 2 5 -- 2 5
ROH
ROL
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TEMPERATURE (C)
12550 10075250-- 5 0
0.90
0.95
1.00
1.05
1.10
1.15
1.20
Ilimit (V)
Figure 9. Input Voltage (Vpin1 Decreasing)
versus Temperature
Figure 10. Maximum Internal Current Setpoint
versus Temperature
TEMPERATURE (C)
1251007550250-- 5 0
0
20
40
60
80
100
120
VTH (mV)
Figure 11. OVP internal Reference Level
versus Temperature
TEMPERATURE (C)
1251007550250-- 5 0
6.0
6.8
7.0
7.8
8.0
Vref (V)
6.6
7.6
6.4
7.4
6.2
7.2
-- 2 5 -- 2 5
-- 2 5
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APPLICATION INFORMATION
Introduction
The NCP1207A/B implements a standard current mode
architecture where the switch--off time is dictated by the
peak current setpoint whereas the core reset detection
triggers the turn--on event. This component represents the
ideal candidate where low part--count is the key parameter,
particularly in low--cost AC/DC adapters, consumer
electronics, auxiliary supplies, etc. Due to its
high--performance High--Voltage technology, the
NCP1207A/B incorporates all the necessary components /
features needed to build a rugged and reliable Switch--Mode
Power Supply (SMPS):
Transformer core reset detection: borderline / critical
operation is ensured whatever the operating conditions
are. As a result, there are virtually no primary switch
turn--on losses and no secondary diode recovery losses.
The converter also stays a first--order system and
accordingly eases the feedback loop design.
Quasi--resonant operation: by delaying the turn--on
event, it is possible to re--start the MOSFET in the
minimum of the drain--source wave, ensuring reduced
EMI / video noise perturbations. In nominal power
conditions, the NCP1207A/B operates in Borderline
Conduction Mode (BCM) also called Critical
Conduction Mode.
Dynamic Self--Supply (DSS): due to its Very High
Voltage Integrated Circuit (VHVIC) technology,
ON Semiconductors NCP1207A/B allows for a direct
pin connection to the high--voltage DC rail. A dynamic
current source charges up a capacitor and thus provides
a fully independent VCC level to the NCP1207A/B. As
a result, there is no need for an auxiliary winding whose
management is always a problem in variable output
voltage designs (e.g. battery chargers).
Overvoltage Protection (OVP): by sampling the plateau
voltage on the demagnetization winding, the
NCP1207A/B goes into latched fault condition
whenever an over--voltage condition is detected. The
controller stays fully latched in this position until the
VCC is cycled down 4.0 V, e.g. when the user un--plugs
the power supply from the mains outlet and re--plugs it.
External latch trip point: by externally forcing a level
on the OVP greater than the internal setpoint, it is
possible to latchoff the IC, e.g. with a signal coming
from a temperature sensor.
Adjustable skip cycle level: by offering the ability to
tailor the level at which the skip cycle takes place, the
designer can make sure that the skip operation only
occurs at low peak current. This point guarantees a
noise--free operation with cheap transformer. This
option also offers the ability to fix the maximum
switching frequency when entering light load
conditions.
Overcurrent Protection (OCP): by continuously
monitoring the FB line activity, NCP1207A/B enters
burst mode as soon as the power supply undergoes an
overload. The device enters a safe low power operation
which prevents from any lethal thermal runaway. As
soon as the default disappears, the power supply
resumes operation. Unlike other controllers, overload
detection is performed independently of any auxiliary
winding level. In presence of a bad coupling between
both power and auxiliary windings, the short circuit
detection can be severely affected. The DSS naturally
shields you against these troubles.
Dynamic Self--Supply
The DSS principle is based on the charge/discharge of the
VCC bulk capacitor from a low level up to a higher level. We
can easily describe the current source operation with some
simple logical equations:
POWER--ON: IF VCC <VCC
OFF THEN Current Source
is ON, no output pulses
IF VCC decreasing > VCCON THEN Current Source is
OFF, output is pulsing
IF VCC increasing < VCCOFF THEN Current Source is
ON, output is pulsing
Typical values are: VCCOFF =12V,VCC
ON =10V
To better understand the operational principle, Figure 12’s
sketch offers the necessary light.
Figure 12. The Charge/Discharge Cycle Over a 10 mF
VCC Capacitor
VCC
CURRENT
SOURCE
VRIPPLE =2V
ON
OFF
VCCOFF =12V
VCCON =10V
Output Pulses
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The DSS behavior actually depends on the internal IC
consumption and the MOSFET’s gate charge Qg. If we
select a MOSFET like the MTP2N60E, Qg equals 22 nC
(max). With a maximum switching frequency selected at
75 kHz, the average power necessary to drive the MOSFET
(excluding the driver efficiency and neglecting various
voltage drops) is:
Fsw Qg VCC with:
Fsw = maximum switching frequency
Qg = MOSFET’s gate charge
VCC =V
GS level applied to the gate
To obtain the output current, simply divide this result by
VCC:I
driver =F
SW Qg = 1.6 mA. The total standby power
consumption at no--load will therefore heavily rely on the
internal IC consumption plus the above driving current
(altered by the drivers efficiency). Suppose that the IC is
supplied from a 350 VDC line. The current flowing through
pin 8 is a direct image of the NCP1207A/B consumption
(neglecting the switching losses of the HV current source).
If ICC2 equals 2.3 mA @ TJ=60C, then the power
dissipated (lost) by the IC is simply: 350 V x 2.3 mA =
805 mW. For design and reliability reasons, it would be
interested to reduce this source of wasted power that
increase the die temperature. This can be achieved by using
different methods:
1.UseaMOSFETwithlowergatechargeQg.
2. Connect pin 8 through a diode (1N4007 typically) to
one of the mains input. The average value on pin 8
becomes VmainsPEAK 2
π. Our power contribution
example drops to: 223 V x 2.3 mA = 512 mW. If a
resistor is installed between the mains and the diode,
you further force the dissipation to migrate from the
package to the resistor. The resistor value should
account for low--line startups.
1
2
3
4
8
7
6
5
HV 1N4007
MAINS 6
5
12
Figure 13. A simple diode naturally reduces the
average voltage on Pin 8
Cbulk
When using Figure 13 option, it is important to check
the absence of any negative ringing that could occur
on pin 8. The resistor in series should help to damp
any parasitic LC network that would ring when
suddenly applying the power to the IC. Also, since
the power disappears during 10 ms (half--wave
rectification), CVCC should be calculated to supply
the IC during these holes in the supply
3. Permanently force the VCC level above VCCH with
an auxiliary winding. It will automatically
disconnect the internal startup source and the IC will
be fully self--supplied from this winding. Again, the
total power drawn from the mains will significantly
decrease. Make sure the auxiliary voltage never
exceeds the 16 V limit.
Skipping Cycle Mode
The NCP1207A/B automatically skips switching cycles
when the output power demand drops below a given level.
This is accomplished by monitoring the FB pin. In normal
operation, Pin 2 imposes a peak current accordingly to the
load value. If the load demand decreases, the internal loop
asks for less peak current. When this setpoint reaches a
determined level, the IC prevents the current from
decreasing further down and starts to blank the output
pulses: the IC enters the so--called skip cycle mode, also
named controlled burst operation. The power transfer now
depends upon the width of the pulse bunches (Figure 14) and
follows the following formula:
1
2Lp Ip2Fsw Dburst with:
Lp = primary inductance
Fsw = switching frequency within the burst
Ip = peak current at which skip cycle occurs
Dburst = burst width / burst recurrence
Figure 14. The skip cycle takes place at low peak
currents which guaranties noise free operation
0
300
200
100
MAX PEAK
CURRENT
WIDTH
RECURRENCE
SKIP CYCLE
CURRENT LIMIT
NORMAL CURRENT
MODE OPERATION
CURRENT SENSE SIGNAL (mV)
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Figure 15. A patented method allows for skip level
selection via a series resistor inserted in series
with the current
+
--
RESET
DRIVER
Rsense
Rskip
+
DRIVER = HIGH ? I = 0
DRIVER = LOW ? I = 200 mA
2
3
The skip level selection is done through a simple resistor
inserted between the current sense input and the sense element.
Every time the NCP1207A/B output driver goes low, a 200 mA
source forces a current to flow through the sense pin
(Figure 15): when the driver is high, the current source is off
and the current sense information is normally processed. As
soon as the driver goes low, the current source delivers 200 mA
and develops a ground referenced voltage across Rskip.Ifthis
voltage is below the feedback voltage, the current sense
comparator stays in the high state and the internal latch can be
triggered by the next clock cycle. Now, if because of a low load
mode the feedback voltage is below Rskip level, then the
current sense comparator permanently resets the latch and the
next clock cycle (given by the demagnetization detection) is
ignored: we are skipping cycles as shown by Figure 16. As
soon as the feedback voltage goes up again, there can be two
situations: the recurrent period is small and a new
demagnetization detection (next wave) signal triggers the
NCP1207A/B. To the opposite, in low output power
conditions, no more ringing waves are present on the drain and
the toggling of the current sense comparator together with the
internal 5 ms timeout initiates a new cycle start. In normal
operating conditions, e.g. when the drain oscillations are
generous, the demagnetization comparator can detect the
50 mV crossing and gives the “green light”, alone, to re--active
the power switch. However, when skip cycle takes place (e.g.
at low output power demands), the re--start event slides along
the drain ringing waveforms (actually the valley locations)
which decays more or less quickly, depending on the
Lprimary-- C parasitic network damping factor. The situation can
thus quickly occur where the ringing becomes too weak to be
detected by the demagnetization comparator: it then
permanently stays locked in a given position and can no longer
deliver the “green light” to the controller. To help in this
situation, the NCP1207A/B implements a 5 ms timeout
generator: each time the 50 mV crossing occurs, the timeout is
reset. So, as long as the ringing becomes too low, the timeout
generator starts to count and after 5 ms, it delivers its “green
light”. If the skip signal is already present then the controller
re--starts; otherwise the logic waits for it to set the drive output
high. Figure 16 depicts these two different situations:
Demag Re--start
Current Sense and Timeout Re--start
5ms5 ms
Drain
Signal
Timeout
Signal
Drain
Signal
Timeout
Signal
Figure 16. When the primary natural ringing becomes too low, the internal timeout together with the sense
comparator initiates a new cycle when FB passes the skip level.
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An optocoupler is generally used to transfer the feedback
information to the FB pin while providing the necessary
isolation. It introduces a limitation in how low the skip level
can be adjusted since an optocoupler cannot pull the FB
voltage below its Vce(sat), which is usually around 150 mV.
Therefore, in order to take into account temperature and
process variations, it is not recommended to set up the skip
level below 250 mV, which corresponds to a minimum
resistor Rskip of 420 Ω. The 150 mV is a much lower level
than what will usually be used (it sets the peak current when
entering skip mode at 5% of the maximum peak current).
If anyway a lower skip threshold is needed, care must be
taken to select an optocoupler with a Vce(sat) guaranteed to
be below the chosen skip level with enough margin.
Demagnetization Detection
The core reset detection is done by monitoring the voltage
activity on the auxiliary winding. This voltage features a
FLYBACK polarity. The typical detection level is fixed at
50 mV as exemplified by Figure 17.
POSSIBLE
RE--STARTS
50 mV
Figure 17. Core reset detection is done through a
dedicated auxiliary winding monitoring
7.0
5.0
3.0
1.0
-- 1 . 0
0V
DEMAG SIGNAL (V)
Figure 18. Internal Pad Implementation
TO INTERNAL
COMPARATOR
Aux
Resd Rdem
ESD2 ESD1
4
52
4
1
Resd +R
int =28k
Rint
3
1
An internal timer prevents any re--start within 8.0 ms
(NCP1207A) or 4.5 ms (NCP1207B) further to the driver
going--low transition. This prevents the switching frequency
to exceed (1 / (TON +8.0ms))or(1/(T
ON +4.5ms)) but also
avoid false leakage inductance tripping at turn--off. In some
cases, the leakage inductance kick is so energetic, that a slight
filtering is necessary.
The NCP1207A/B demagnetization detection pad features
a specific component arrangement as detailed by Figure 18.
In this picture, the zener diodes network protect the IC against
any potential ESD discharge that could appear on the pins.
The first ESD diode connected to the pad, exhibits a parasitic
capacitance. When this parasitic capacitance (10 pF
typically) is combined with Rdem, a re--start delay is created
and the possibility to switch right in the drain--source wave
exists. This guarantees QR operation with all the associated
benefits (low EMI, no turn--on losses etc.). Rdem should be
calculated to limit the maximum current flowing through
pin 1 to less than +3 mA/--2 mA. If during turn--on, the
auxiliary winding delivers 30 V (at the highest line level),
then the minimum Rdem value is defined by: (30 V + 0.7 V)
/ 2 mA = 14.6 kΩ. This value will be further increased to
introduce a re--start delay and also a slight filtering in case of
high leakage energy.
Figure 19 portrays a typical VDS shot at nominal output
power.
Figure 19. The NCP1207A Operates in
Borderline / Critical Operation
400
300
200
100
0
DRAIN VOLTAGE (V)
Overvoltage Protection
The overvoltage protection works by sampling the plateau
voltage 4.5 ms (NCP1207A) or 1.5 ms (NCP1207B)after the
turn--off sequence. This delay guarantees a clean plateau,
providing that the leakage inductance ringing has been fully
damped. If this would not be the case, the designer should
install a small RC damper across the transformer primary
inductance connections. Figure 20 shows where the
sampling occurs on the auxiliary winding.
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11
Figure 20. A voltage sample is taken 4.5 ms after
the turn--off sequence
8.0
6.0
4.0
2.0
0
SAMPLING HERE
DEMAG SIGNAL (V)
4.5 ms
When an OVP condition has been detected, the
NCP1207A/B enters a latchoff phase and stops all switching
operations. The controller stays fully latched in this position
and the DSS is still active, keeping the VCC between 5.3
V/12 V as in normal operations. This state lasts until the VCC
is cycled down 4 V, e.g. when the user unplugs the power
supply from the mains outlet.
By default, the OVP comparator is biased to a 5.0 V
reference level and pin1 is routed via a divide by 1.44
network. As a result, when Vpin 1 reaches 7.2 V, the OVP
comparator is triggered. The threshold can thus be adjusted
by either modifying the power winding to auxiliary winding
turn ratios to match this 7.2 V level, or insert a resistor from
Pin 1 to ground to cope with your design requirement.
Latching Off the NCP1207A/B
In certain cases, it can be very convenient to externally
shut down permanently the NCP1207A/B via a dedicated
signal, e.g. coming from a temperature sensor. The reset
occurs when the user unplugs the power supply from the
mains outlet. To trigger the latchoff, a CTN (Figure 21) or
a simple NPN transistor (Figure 22) can do the work.
Figure 21. A simple CTN triggers the latchoff as
soon as the temperature exceeds a given setpoint
1
2
3
4
8
7
6
5
CTN
Aux
NCP1207A/B
ON/OFF
Figure 22. A simple transistor arrangement allows
to trigger the latchoff by an external signal
1
2
3
4
8
7
6
5
NCP1207A/B Aux
Shutting Off the NCP1207A/B
Shutdown can easily be implemented through a simple
NPN bipolar transistor as depicted by Figure 23. When OFF,
Q1 is transparent to the operation. When forward biased, the
transistor pulls the FB pin to ground (VCE(sat) 200 mV) and
permanently disables the IC. A small time constant on the
transistor base will avoid false triggering (Figure 23).
Figure 23. A simple bipolar transistor totally
disables the IC
1
2
3
4
8
7
6
5
NCP1207A/B
10 nF
Q1
10 k
ON/OFF 1
23
Power Dissipation
The NCP1207A/B is directly supplied from the DC rail
through the internal DSS circuitry. The DSS being an
auto--adaptive circuit (e.g. the ON/OFF duty--cycle adjusts
itself depending on the current demand), the current flowing
through the DSS is therefore the direct image of the
NCP1207A/B current consumption. The total power
dissipation can be evaluated using:
(VHVDC 11 V) ICC2. If we operate the device on a 250
Vac rail, the maximum rectified voltage can go up to 350
Vdc. As a result, the worse case dissipation occurs at the
maximum switching frequency and the highest line. The
dissipation is actually given by the internal consumption of
the NCP1207A/B when driving the selected MOSFET. The
best method to evaluate this total consumption is probably
to run the final circuit from a 50 Vdc source applied to pin 8
and measure the average current flowing into this pin.
Suppose that we find 2.0 mA, meaning that the DSS
duty--cycle will be 2.0/7.0 = 28.6%.
From the 350 Vdc rail, the part will dissipate:
350 V 2.0 mA =700 mW (however this 2.0 mA number
NCP1207A, NCP1207B
http://onsemi.com
12
will drop at higher operating junction temperatures).
A DIP8 package offers a junction--to--ambient thermal
resistance RθJA of 100C/W. The maximum power
dissipation can thus be computed knowing the maximum
operating ambient temperature (e.g. 70C) together with
the maximum allowable junction temperature (125C):
Pmax =Tjmax TAmax
RθJA <550 mW. As we can see, we
do not reach the worse consumption budget imposed by the
operating conditions. Several solutions exist to cure this
trouble:
The first one consists in adding some copper area around
the NCP1207A DIP8 footprint. By adding a min pad area
of 80 mm2of 35 mm copper (1 oz.), RθJA drops to about
75C/W. Maximum power then grows up to 730 mW.
A resistor Rdrop needs to be inserted with pin 8 to a) avoid
negative spikes at turn--off (see below)
b) split the power budget between this resistor and the
package. The resistor is calculated by leaving at least 50 V
on pin 8 at minimum input voltage (suppose 100 Vdc in
our case): Rdrop Vbulkmin 50 V
7.0 mA <7.1 kΩ.The
power dissipated by the resistor is thus:
Pdrop =VdropRMS2Rdrop
=IDSS Rdrop DSSduty cycle
2
Rdrop
=7.0 mA 7.1 kΩ0.286
2
7.1 kΩ=99.5 mW
Please refer to the application note AND8069 available
from www.onsemi.com/pub/ncp1200.
If the power consumption budget is really too high for the
DSS alone, connect a diode between the auxiliary
winding and the VCC pin which will disable the DSS
operation (VCC >10 V).
The SOIC package offers a 178C/W thermal resistor.
Again, adding some copper area around the PCB footprint
will help decrease this number: 12 mm ×12 mm to drop
RθJA down to 100C/W with 35 mm copper thickness (1 oz)
or 6.5 mm ×6.5 mm with 70 mm copper thickness (2 oz).
As one can see, we do not recommend using the SO--8
package and the DSS if the part operates at high switching
frequencies. In that case, an auxiliary winding is the best
solution.
Overload Operation
In applications where the output current is purposely not
controlled (e.g. wall adapters delivering raw DC level), it is
interesting to implement a true short--circuit protection. A
short--circuit actually forces the output voltage to be at a low
level, preventing a bias current to circulate in the
Optocoupler LED. As a result, the FB pin level is pulled up
to 4.2 V, as internally imposed by the IC. The peak current
setpoint goes to the maximum and the supply delivers a
rather high power with all the associated effects. Please note
that this can also happen in case of feedback loss, e.g. a
broken Optocoupler. To account for this situation,
NCP1207A hosts a dedicated overload detection circuitry.
Once activated, this circuitry imposes to deliver pulses in a
burst manner with a low duty--cycle. The system recovers
when the fault condition disappears.
During the startup phase, the peak current is pushed to the
maximum until the output voltage reaches its target and the
feedback loop takes over. This period of time depends on
normal output load conditions and the maximum peak
current allowed by the system. The time--out used by this IC
works with the VCC decoupling capacitor: as soon as the
VCC decreases from the VCCOFF level (typically 12 V) the
device internally watches for an overload current situation.
If this condition is still present when the VCCON level is
reached, the controller stops the driving pulses, prevents the
self--supply current source to restart and puts all the circuitry
in standby, consuming as little as 330 mA typical (ICC3
parameter). As a result, the VCC level slowly discharges
toward 0. When this level crosses 5.3 V typical, the
controller enters a new startup phase by turning the current
source on: VCC rises toward 12 V and again delivers output
pulses at the VCCOFF crossing point. If the fault condition
has been removed before VCCON approaches, then the IC
continues its normal operation. Otherwise, a new fault cycle
takes place. Figure 24 shows the evolution of the signals in
presence of a fault.
NCP1207A, NCP1207B
http://onsemi.com
13
If the fault is relaxed during the VCC
natural fall down sequence, the IC
automatically resumes.
If the fault still persists when VCC
reached VCCON, then the controller
cuts everything off until recovery.
Figure 24.
TIME
TIME
TIME
INTERNAL
FAULT FLAG
VCC
12 V
10 V
5.3 V
DRV
DRIVER
PULSES
FAULT IS
RELAXED
FAULT OCCURS HERESTARTUP PHASE
REGULATION
OCCURS HERE
LATCHOFF
PHASE
Soft--Start
The NCP1207A/B features an internal 1 ms soft--start to
soften the constraints occurring in the power supply during
startup. It is activated during the power on sequence. As
soon as VCC reaches VCCOFF , the peak current is gradually
increased from nearly zero up to the maximum clamping
level (e.g. 1.0 V). The soft--start is also activated during the
overcurrent burst (OCP) sequence. Every restart attempt is
followed by a soft--start activation. Generally speaking, the
soft--start will be activated when VCC ramps up either from
zero (fresh power--on sequence) or 5.3 V, the latchoff
voltage occurring during OCP.
Calculating the VCC Capacitor
As the above section describes, the fall down sequence
depends upon the VCC level: how long does it take for the
VCC line to go from 12 V to 10 V? The required time depends
on the startup sequence of your system, i.e. when you first
apply the power to the IC. The corresponding transient fault
duration due to the output capacitor charging must be less
than the time needed to discharge from 12 V to 10 V,
otherwise the supply will not properly start. The test consists
in either simulating or measuring in the lab how much time
the system takes to reach the regulation at full load. Let’s
suppose that this time corresponds to 6.0 ms. Therefore a
VCC fall time of 10 ms could be well appropriated in order
to not trigger the overload detection circuitry. If the
corresponding IC consumption, including the MOSFET
drive, establishes at 1.8 mA (e.g. with an 11 nC MOSFET),
we can calculate the required capacitor using the following
formula: Δt=ΔVC
i, with ΔV = 2.0 V. Then for a wanted
Δt of 10 ms, C equals 9.0 mFor22mF for a standard value.
When an overload condition occurs, the IC blocks its
internal circuitry and its consumption drops to 330 mA
typical. This happens at VCC = 10 V and it remains stuck
until VCC reaches 5.3 V: we are in latchoff phase. Again,
using the calculated 22 mF and 330 mA current consumption,
this latchoff phase lasts: 313 ms.
HV Pin Recommended Protection
When the user unplugs a power supply built with a QR
controller such as the NCP1207A/B, one instance can occur:
A negative ringing can take place on pin8 due to a
resonance between the primary inductance and the bulk
capacitor. As any CMOS device, the NCP1207A/B is
sensitive to negative voltages that could appear on it’s pins
and could create an internal latch--up condition.
For this reason, we recommend adding a resistor between
the bulk capacitor and the VCC pin.
NCP1207A, NCP1207B
http://onsemi.com
14
Operation Shots
Below are some oscilloscope shots captured at
Vin = 120 VDC with a transformer featuring a 800 mH
primary inductance.
Figure 25.
This plot gathers waveforms captured at three different
operating points:
1st upper plot: free run, valley switching operation,
Pout =26W
2nd middle plot: min Toff clamps the switching frequency
and selects the second valley
3rd lowest plot: the skip slices the second valley pattern
and will further expand the burst as Pout goes low
Figure 26.
VGATE (5 V/div) VRsense (200 mV/div)
200 mAXR
SKIP
Current Sense Pin (200 mV/div)
This picture explains how the 200 mA internal offset
current creates the skip cycle level.
Figure 27.
VCC (5 V/div)
VGATE (5 V/div)
The short--circuit protection forces the IC to enter burst in
presence of a secondary overload.
NCP1207A, NCP1207B
http://onsemi.com
15
PACKAGE DIMENSIONS
8LEADPDIP
CASE 626--05
ISSUE M
14
58
F
NOTE 5
D
e
b
L
A1
A
E3
E
A
TOP VIEW
CSEATING
PLANE
0.010 CA
SIDE VIEW
END VIEW
END VIEW
NOTE 3
DIM MIN NOM MAX
INCHES
A-- -- -- -- -- -- -- -- 0 . 2 1 0
A1 0.015 -------- --------
b0.014 0.018 0.022
C0.008 0.010 0.014
D0.355 0.365 0.400
D1 0.005 -------- --------
e0.100 BSC
E0.300 0.310 0.325
L0.115 0.130 0.150
-- -- -- -- -- -- -- -- 5 . 3 3
0 . 3 8 -- -- -- -- -- -- -- --
0.35 0.46 0.56
0.20 0.25 0.36
9.02 9.27 10.02
0 . 1 3 -- -- -- -- -- -- -- --
2.54 BSC
7.62 7.87 8.26
2.92 3.30 3.81
MIN NOM MAX
MILLIMETERS
NOTES:
1. DIMENSIONING AND TOLERANCING PER ASME
Y14.5M, 1994.
2. CONTROLLING DIMENSION: INCHES.
3. DIMENSION E IS MEASURED WITH THE LEADS RE-
STRAINED PARALLEL AT WIDTH E2.
4. DIMENSION E1 DOES NOT INCLUDE MOLD FLASH.
5. ROUNDED CORNERS OPTIONAL.
E1 0.240 0.250 0.280 6.10 6.35 7.11
E2
E3 -- -- -- -- -- -- -- -- 0 . 4 3 0 -- -- -- -- -- -- -- -- 1 0 . 9 2
0.300 BSC 7.62 BSC
E1
D1
M
8X
e/2
E2
c
NCP1207A, NCP1207B
http://onsemi.com
16
PACKAGE DIMENSIONS
SOIC--8 NB
CASE 751--07
ISSUE AJ
SEATING
PLANE
1
4
58
N
J
X45
_
K
NOTES:
1. DIMENSIONING AND TOLERANCING PER
ANSI Y14.5M, 1982.
2. CONTROLLING DIMENSION: MILLIMETER.
3. DIMENSION A AND B DO NOT INCLUDE
MOLD PROTRUSION.
4. MAXIMUM MOLD PROTRUSION 0.15 (0.006)
PER SIDE.
5. DIMENSION D DOES NOT INCLUDE DAMBAR
PROTRUSION. ALLOWABLE DAMBAR
PROTRUSION SHALL BE 0.127 (0.005) TOTAL
IN EXCESS OF THE D DIMENSION AT
MAXIMUM MATERIAL CONDITION.
6. 751--01 THRU 751--06 ARE OBSOLETE. NEW
STANDARD IS 751--07.
A
BS
D
H
C
0.10 (0.004)
DIM
A
MIN MAX MIN MAX
INCHES
4.80 5.00 0.189 0.197
MILLIMETERS
B3.80 4.00 0.150 0.157
C1.35 1.75 0.053 0.069
D0.33 0.51 0.013 0.020
G1.27 BSC 0.050 BSC
H0.10 0.25 0.004 0.010
J0.19 0.25 0.007 0.010
K0.40 1.27 0.016 0.050
M0808
N0.25 0.50 0.010 0.020
S5.80 6.20 0.228 0.244
-- X --
-- Y --
G
M
Y
M
0.25 (0.010)
-- Z --
Y
M
0.25 (0.010) ZSXS
M
____
1.52
0.060
7.0
0.275
0.6
0.024
1.270
0.050
4.0
0.155
mm
inches
SCALE 6:1
*For additional information on our Pb--Free strategy and soldering
details, please download the ON Semiconductor Soldering and
Mounting Techniques Reference Manual, SOLDERRM/D.
SOLDERING FOOTPRINT*
NCP1207A, NCP1207B
http://onsemi.com
17
PACKAGE DIMENSIONS
SOIC--7
CASE 751U--01
ISSUE E
SEATING
PLANE
1
4
58
R
J
X45
_
K
NOTES:
1. DIMENSIONING AND TOLERANCING PER
ANSI Y14.5M, 1982.
2. CONTROLLING DIMENSION: MILLIMETER.
3. DIMENSION A AND B ARE DATUMS AND T
IS A DATUM SURFACE.
4. DIMENSION A AND B DO NOT INCLUDE
MOLD PROTRUSION.
5. MAXIMUM MOLD PROTRUSION 0.15 (0.006)
PER SIDE.
S
D
H
C
DIM
A
MIN MAX MIN MAX
INCHES
4.80 5.00 0.189 0.197
MILLIMETERS
B3.80 4.00 0.150 0.157
C1.35 1.75 0.053 0.069
D0.33 0.51 0.013 0.020
G1.27 BSC 0.050 BSC
H0.10 0.25 0.004 0.010
J0.19 0.25 0.007 0.010
K0.40 1.27 0.016 0.050
M0808
N0.25 0.50 0.010 0.020
S5.80 6.20 0.228 0.244
-- A --
-- B --
G
M
B
M
0.25 (0.010)
-- T --
B
M
0.25 (0.010) TSAS
M
7PL
____
1.52
0.060
7.0
0.275
0.6
0.024
1.270
0.050
4.0
0.155
mm
inches
SCALE 6:1
*For additional information on our Pb--Free strategy and soldering
details, please download the ON Semiconductor Soldering and
Mounting Techniques Reference Manual, SOLDERRM/D.
SOLDERING FOOTPRINT*
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