Clipper Industrial Industrial Plastic Plastic Connectors Connectors Clipper Industrial Plastic Connectors Connectors and interconnect systems for harsh environments The company designs, manufactures and markets high performance interconnect solutions for severe environments from industrial broadline and universal ranges to complex system with integrated functions: filtering, high speed data transmission, hermetic seal, separation mechanism, remote handling, underwater mating, ... Industrial Aeronautical Equipment & system The dedicated end markets for SOURIAU's products are aeronautical, defense-space and industrial. Railway Geophysics Manufacturing environment Instrumentation Automation & process Civil & military aircraft Helicopter Weapon delivery system Avionics Military marine Communications Satellites Launcher & missile SOURIAU was established in 1917 and has been created by successive acquisitions of the industrial, aeronautical, defense and space activities of SOURIAU, JUPITER and BURNDY. The Group's products are engineered and manufactured in the USA and Dominican Republic, Europe and Morocco, Japan and India, and sold by a worldwide sales and marketing organization, and in addition to SOURIAU's offices, a large network of licensed distributors and agents. SOURIAU complies with most of national and international Quality Assurance Standards, production unit with ISO 14001. 2 Clipper Industrial Plastic Connectors Contents Description/Features/Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Square flange receptacle and in-line receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Plug and backnut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Electrical thread backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Stamped and formed contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Machined contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 IP68 configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 IP67 configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Mated and unmated connectors (with backshells) overall dimensions . . . . . . . . . . . . . . . . . . . . . . . 16 Dimensions (receptacle and plug) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Manual crimping tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Automatic crimping tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Panel mounting/panel cut-out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Wiring instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Assembly instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 General technical information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 3 Clipper Industrial Plastic Connectors Presentation CLIPPER is a plastic low cost range of industrial connectors, UL & CSA approved. Complementing SOURIAU product range CLIPPER offers : Locked plate Unlocked plate Locked, the retention plate holds the contacts firmly in position Unlocked, the retention plate allows the insertion/extraction of contacts without tooling Description Electrical Retention plate principle * Withstand voltage : 1500 Vrms min or in accordance with DIN 57110b. * Contact resistance < 10 mW. * Current rating per contact : - machined contacts : # 20 (7 Amps), # 16 (13 Amps) - stamped and formed contacts : # 20 (5 Amps), # 16 (10 Amps). Features Mechanical * Monobloc shell and insulator in thermoplastic material self-extinguishing to UL 94 V0. * 180 screw coupling with positive audible safety latch. * Scoop proof. * Copper alloy contacts, machined or stamped and formed * plating : gold on active part over nickel. * Mechanical endurance : - connector : 250 cycles mating / unmating, - retention plate : 50 cycles mating / unmating. * Retention force : - # 20 70 N - # 16 90 N. * Vibration : - frequency range : 10-2000 Hz, 20 g - 10 cycles in accordance with CEI 68-2-6 * a high sealing level : - IP67 for the sealed plug (with o'ring and mating seal) - IP68 for the enhanced sealed plug (with o'ring and a special mating seal). This version allows a permanent waterproof level when immersed at depths down to 30 meters. * a retention plate system allowing insertion/extraction of the contacts without the need for tooling, * facilities to use trade backshells with the electrical thread adaptor (PG). Environmental * Sealing : - up to IP68 * Working temperature : -40C to +125C. (-40F to +257F) * Resistance to salt spray : - 48 h min - > 1000 h (sealed mated connectors). * Resistance to fluids : - oil, - petrol, fuel, - lubricants - other fluids : consult us. 4 CLIPPER range is composed of : * 4 sizes of shell in molded black thermoplastic material (size 1/2/3/4). * 7 contact layouts (4/9/14/18/26/31/40 contacts). * #20, #16 contacts, machined or stamped and formed, crimp, solder or PC tail termination. * An adaptor with electrical PG thread for PG backshells. * Backnut with grommet facilities. Clipper Industrial Plastic Connectors Available Style Square flange receptacle and in-line receptacle Part number Receptacle types without contacts Unsealed receptacle (without o'ring) Sealed receptacle (with o'ring) for use with backshell Sealed receptacle (with o'ring and panel gasket) In-line receptacle Contacts layouts for male contacts 4 cts # 16 for female contacts for male contacts for female contacts for male contacts for female contacts unsealed for male contacts sealed for male contacts CL1M1100 CL1R1100 CL1M1101 CL1R1101 CL1M1102 CL1R1102 CL1C1100 CL1C1101 1 9 cts # 20 CL1M1200 9 cts # 16 CL1M2100 CL1R2100 CL1M2101 CL1R2101 CL1M2102 CL1R2102 CL1C2100 CL1C2101 14 cts # 20 CL1M2200 18 cts # 16 CL1M3100 CL1R3100 CL1M3101 CL1R3101 CL1M3102 CL1R3102 CL1C3100 CL1C3101 CL1M1201 CL1M1202 CL1C1200 CL1C1201 Shell sizes 2 CL1M2201 CL1M2202 CL1C2200 CL1C2201 3 31 cts # 20 26 cts # 16 CL1M3200 CL1M3201 CL1M3202 CL1C3200 CL1C3201 CL1M4100 CL1M4101 CL1M4102 CL1C4100 CL1C4101 4 40 cts # 16 CL1M4200 CL1R4200 CL1M4201 CL1R4201 CL1M4202 CL1R4202 CL1C4200 CL1C4201 5 Clipper Industrial Plastic Connectors Plug and backnut Part number Plug types without contacts Unsealed plug (without o'ring and mating seal) Sealed plug (with o'ring and mating seal) Sealed backnut Unsealed backnut Grommet O ring Thrust ring Contact layouts for male contacts for female contacts for male contacts for female contacts for male contacts for female contacts for male and female contacts CL1F1101 4 cts # 16 CL1P1100 CL1F1100 CL1P1101 (IP67) CL1F1103 CL111102 CL111101 (IP68) 1 CL111000 CL1F1201 9 cts # 20 (IP67) CL1F1200 CL1F1203 CL111202 CL111201 (IP68) CL1F2101 9 cts # 16 CL1P2100 CL1F2100 CL1P2101 (IP67) CL1F2103 CL112102 CL112101 (IP68) 2 CL112000 CL1F2201 Shell sizes 14 cts # 20 (IP67) CL1F2200 CL1F2203 (IP68) 18 cts # 16 CL1F3101 CL1P3100 CL1F3100 CL1P3101 (IP67) CL1F3103 CL113102 CL113101 (IP68) 3 CL113000 CL1F3201 31 cts # 20 (IP67) CL1F3200 CL1F3203 CL113202 CL113201 (IP68) 26 cts # 16 CL1F4101 (IP67) CL1F4100 CL1F4103 CL114102 CL114101 (IP68) 4 CL114000 CL1F4201 40 cts # 16 CL1P4200 CL1F4200 CL1P4201 (IP67) CL1F4203 (IP68) 6 CL114202 CL114201 29 29 Clipper Industrial Plastic Connectors Accessories Panel gasket (for square flange receptacle) Shell sizes 1 2 3 4 Part numbers CL191001 CL192001 CL193001 CL194001 90 adaptors for receptacles 90 adaptors for receptacles Dim. (inches) / Shell sizes A B C D E 1 2 3 4 .84 .97 1.12 1.44 .96 1.10 1.20 1.55 1.52 1.56 1.69 1.95 .13 .13 .15 .15 1.15 1.21 1.40 1.87 90 sealed adaptors for receptacles Shell 1 to 4 Part numbers Shell Sealed* 1 CL131001 2 CL132001 3 CL133001 4 CL134001 * with panel gasket IP67 Dust cap for receptacle Shell 1 2 3 4 Part number CL141001 CL142001 CL143001 CL144001 8 Clipper Industrial Plastic Connectors Stamped and formed contacts Crimp Contact Packaging Part numbers with strain relief male CF16PC10RF female CF16SC10RF Size O mm over insulation (inches) AWG Admissible section mm2 Bulk male CF16PC18RF female CF16SC18RF male CF10PC10RF female CF10SC10RF 16 2 mm to 3 mm (0.08" to 0.12") 18 to 16 0.7 to 1.5 mm2 20 1.2 mm to 2.1 mm (0.05" to 0.08") 22 to 20 0.35 to 0.6 mm2 Reel 5,000 pcs. Bulk male CF10PC18RF female CF10SC18RF Reel 5,000 pcs. Plating RF : gold flash on active part for standard version (For other platings, consult FCI) Assembly Filler plug # 16 Part number : 8500 479 CL (for un-used contact cavities) Filler plug # 20 Part number : 8500 4144 (for un-used contact cavities) Polarization Contact Part number : CP16SW9700 (instruction for polarizing connector - see page 23) Print Circuit (PC) Tail Machined Contact male 16 CM16PT10LY male 20 CM10PT10LY Bulk 9 Clipper Industrial Plastic Connectors Machined contacts Contact types Packaging Part numbers crimp male O mm over Size insulation (inches) Admissible AWG section mm2 CM16PC10MQ CM16PC10MQ CM16PC20MQ* 18 to 14 0.93 to 1.91 mm2 CM16SC10MQ female CM16SC10MQ 2 mm to 3 mm (0.08" to 0.12") CM16SC20MQ* 16 solder male female CM16PS10MQ CM16PS10MQ 14* Max CM16SS10MQ CM16SS10MQ crimp male Bulk CM10PC10MQ 24 to 18 female CM10SC10MQ 20 solder male 0.21 to 0.93 mm2 1.2 mm to 2.1 mm (0.05" to 0.08") CM10PS10MQ 18 Max female CM10SS10MQ male CM16PC00MQ crimp female CM16SC00MQ male CM16PC20MQ female CM16SC20MQ male CM10PC20MQ female 16 2 mm to 3 mm (0.08" to 0.12") 18 to 13 0.93 to 2.60 mm2 16 2 to 3 mm (0.08" to 0.12") 20 0.21 to 0.60 mm2 20 1.2 to 2.1 mm (0.05" to 0.08") 30 to 24 0.06 to 0.21 mm2 CM10SC20MQ Plating MQ : 0.4 mm gold on active part (.016 inches) * Up to 1.91 mm2 Extended ground contact-crimp (Length + .039 inch = +1 mm) male 16 0.08" to 0.12" 18 to 14 8501 9641 male 20 0.05" to 0.08" 24 to 18 8501 9642 CL Bulk 10 Clipper Industrial Plastic Connectors IP68 Configuration IP68 Configuration (temporary water tightness down to 100 feet) 11 Clipper Industrial Plastic Connectors IP68 Configuration Part numbers Shell types (without contacts) and Backshell type Sealed receptacle (with o'ring and panel gasket) Sealed In-line receptacle Sealed plug (with o'ring and mating seal) Anti-decoupling sealing gland backshell o'ring Contacts layouts 4 cts # 16 for male contacts for male contacts for female contacts CL1M1102 CL1C1101 CL1F1103 CL101021 1 (pg 13.5) 9 cts # 20 CL1M1202 CL1C1201 CL1F1203 9 cts # 16 CL1M2102 CL1C2101 CL1F2103 CL102021 Shell sizes 2 (pg 16) 14 cts # 20 CL1M2202 CL1C2201 CL1F2203 18 cts # 16 CL1M3102 CL1C3101 CL1F3103 CL103021 3 (pg 21) 31 cts # 20 26 cts # 16 CL1M3202 CL1C3201 CL1F3203 CL1M4102 CL1C4101 CL1F4103 4 CL124021 CL104021 (pg 29) 40 cts # 16 CL1C4201 CL1M4202 12 CL1F4203 (pg 36) Clipper Industrial Plastic Connectors IP67 Configuration IP67 Configuration (temporary water tightness) 13 Clipper Industrial Plastic Connectors IP67 Configuration Part numbers Shell types without contacts Sealed receptacle (with o'ring and panel gasket) Sealed plug (with o'ring and mating seal) Sealed In-line receptacle o'ring Contact layouts for male contacts for female contacts for male contacts for female contacts for male contacts 4 cts # 16 CL1M1102 CL1R1102 CL1P1101 CL1F1101 CL1M1102 CL1C1101 9 cts # 20 CL1M1202 CL1F1201 CL1C1201 9 cts # 16 CL1R2102 CL1P2101 CL1F2101 CL1M2102 CL1M2102 CL1C2101 14 cts # 20 CL1M2202 CL1F2201 CL1C2201 18 cts # 16 CL1R3102 CL1P3101 CL1F3101 CL1M3102 CL1M3102 CL1C3101 31 cts # 20 CL1M3202 CL1F3201 CL1C3201 26 cts # 16 CL1M4102 CL1F4101 CL1C4101 40 cts # 16 CL1M4202 CL1R4202 CL1P4201 CL1F4201 CL1C4201 1 Shell sizes 2 3 4 14 Clipper Industrial Plastic Connectors IP67 Configuration Part numbers Backshell types Sealed backnut Elbow backshell with sealing gland Straight backshell for Anti-decoupling sealing flexible conduit systems gland backshell Grommet O ring Thrust ring Contact layouts for male contacts 4 cts # 16 for female contacts CL111102 CL111101 1 9 cts # 20 CL111202 CL111201 9 cts # 16 CL112102 CL112101 2 CL101051 CL101041 CL101021 (pg 13.5) (pg 13.5) (pg 13.5) CL102051 CL102041 CL102021 (pg 16) (pg 16) (pg 16) CL103051 CL103041 CL103021 (pg 21) (pg 21) (pg 21) Shell sizes 14 cts # 20 18 cts # 16 CL113102 CL113101 3 31 cts # 20 CL113202 CL113201 26 cts # 16 CL114102 CL114101 CL124051 4 (pg 29) 40 cts # 16 CL114202 CL114201 15 CL124041 CL104041 CL124021 CL104021 (pg 29) (pg 36) (pg 29) (pg 36) Clipper Industrial Plastic Connectors Mated and unmated connectors with backshells Overall dimensions in inches LD A Shell Dimensions ADAPTOR 2 3 4 (PG 29)(PG 36) Dim. (inches) B LDA 2.01 2.09 2.09 2.17 2.17 LVA 2.29 2.33 2.33 2.41 2.41 LDB 1.81 1.85 1.85 - 1.85 LVB 2.09 2.09 2.09 - 2.09 LDC 2.68 2.85 3.03 3.41 - LVC 2.97 3.09 3.27 3.60 - LDD 3.41 3.50 3.62 3.70 4.25 LVD 3.70 3.74 3.86 3.94 4.47 LDF 3.15 3.27 3.35 3.74 4.02 LVF 3.43 3.50 3.58 3.98 4.25 LDG 3.31 3.46 3.77 4.29 - LVG 3.58 3.70 4.01 4.52 - R Max. 2.24 2.34 2.87 3.58 - BACKNUT C J LV 1 STRAIGHT CABLE CLAMP K L D STRAIGHT BACKSHELL FOR CONDUIT SYSTEM N F Cable acceptance* Shell SEALING GLAND BACKSHELL WITH ANTI-DECOUPLING SYSTEM G 1 2 3 Dim. (PG 29) (inches) J 4 .24/.55 .24/.63 .31/.83 .39/ (PG 36) - R 1.10 Conduit L .67 .67 .91 1.14 1.42 .63 .63 .85 1.08 1.42 Pmaflex K Max Q N .24/47 .39/.55 .51/.71 .71/.98 .87/ 1.26 ELBOW BACKSHELL WITH SEALING GLAND * For other needs, consult FCI. 16 Q .24/.47 .39/.55 .51/.71 .71/.98 - Clipper Industrial Plastic Connectors Dimensions in inches 1 2 3 Plug Shell sizes Shell sizes Square flange receptacle 4 Dim. (inches) G 1 2 3 4 Dim. (inches) A 1.67 1.67 1.67 1.67 A .8 .8 .8 .8 B .83 .96 1.14 1.59 B 1.15 1.28 1.46 1.92 C .71 .71 .71 .71 C .81 .94 1.12 1.57 D 1.52 1.56 1.56 1.56 D .16 .16 .16 .16 E .81 .94 1.12 1.57 F 1.17 1.23 1.42 1.89 min. .83 .96 1.11 1.43 Max. .92 .98 1.17 1.57 H .13 .15 .15 .13 17 Clipper Industrial Plastic Connectors Manual Crimping Tool Stamped and Formed Contacts (#16 and #20) * Squeeze the plier handles until a final click sounds, release, the pliers should open by themselves. * Fully insert the contact into the locator (corresponding gauge), the contact crimping lugs should be directed upwards, according to the drawing. * Put the stripped wire in the crimping part until it comes in contact with the stopper plate. Make sure that no strands stick out of the crimping part. * Squeeze the plier handles until a final click sounds, release, the pliers should open by themselves. * Check the overall aspect of the crimping. Y16SCMCL3 Machined Crimping Contacts (#16 and #20) * Push the cable into the contact barrel and make sure the cable strands stick out of the inspection hole. * The pliers must be used on the jaws side. * Squeeze the plier handles until a final click sounds, release, the pliers should open by themselves. * Insert both wire and contact (or wire, reducing sleeve and contact) between the 4 jaws until stopped by the locator. * Fully squeeze until a final click sounds, the pliers should open once the crimping is performed * Extract the wire and crimped contact, then check the overall aspect of the crimping. 8365 with locator 8365-02 18 Clipper Industrial Plastic Connectors Automatic crimping tool UTM2 Automatic crimping tool for Clipper Description Electromechanical high speed semi automatic press is designed for mass production and is realized totally in assembled steel parts. Voltage: Power.: Weight: Dimensions: Crimping Mechanism (left side miniapplicators) Contacts AWG Contact P/N Crimp Mech. P/N 16 16-18 CF16 PS 18RF CF16 SC 18RF CM30-R 20 20-22 CF10 PS 18RF CF10 SC 18RF CM31-R Press and crimping mechanism are rental. Please contact Customer Service. 19 115VAC - 60 Hz 700 Watts 300 lbs. (including one crimp mechanism) 939.8x533.4x711.2 mm (37.0"x21.0"x28.0") Clipper Industrial Plastic Connectors Panel mounting / Panel cut-out Panel mounting There are two types of mounting possible: through the front or through the back of the panel. Front Mounting Rear Mounting .157" max (4 mm max) .157" max (4 mm max) Panel cut-out * For a sealed mounting, the seal gasket shall be used, making sure the surface is in good condition. * Observe the drilling hole diameters indicated below. * Use the recommended screws : M3 (all shells) or # 4.40 (shells 1 and 2) # 6.32 (shells 3 and 4) Shell sizes * Respect the coupling torques indicated M3 (all shells) : 0.70 N.m Max 1 2 3 4 H .85 .98 1.22 1.61 I .84 .97 1.13 1.44 J .13 .13 .15 .15 Dim. (inches) 20 Clipper Industrial Plastic Connectors Wiring Instruction Stripping Instructions Use the upmost care with stripping operation : * Use stripping pliers appropriate for the cable gauge and which are in perfect condition. * In order to obtain a correct crimping and to maintain all of the connector sealing characteristics, the wires must have the dimensions described below. Jacketed Cable Stripping Length l Shell size 1 layouts 2 3 4 26 40 LD mm 60 Indifferent 65 65 80 100 (inch) (2.36') (2.56') (2.56') (3.15") (3.94") Make a 90 cut at the cable end. Caution : This operation should be realized without deterioration of wires insulation. carefully make an incision in order to remove the cable protection on a length LD as described. Then, follow the normal stripping instructions : - single wire with machined crimping contacts, - single wire with stamped and formed crimping contacts Wire Stripping Length * With machined crimping contacts Contact size I = Wire stripping lenght layouts 6 mm (.236") #20 O over insulation > 2 mm O l = 5 (> .08" O l = .20") O over insulation > 2 mm O l = 7 (> .08" O l = .27") * With stamped and formed crimping contacts 21 Contact diameter I = Wire stripping lenght #16 #20 4 mm (.157") 4 mm (.157") Clipper Industrial Plastic Connectors Instruction For Assembly Insertion and extraction of contacts Single wires Contact insertion and extraction is performed without a tool thanks to te retainer plate system. Insertion Extraction 1) With the thumb and index finger, squeeze the retainer plate flaps and pull backwards : the plate is then in the unlocked position. 1) With the thumb and index finger, squeeze the retainer plate flaps and pull backwards : the plate is then in the unlocked position. 2) Fully insert the wired contact in the cavity. 2) Pull the contact wire: the the contact comes out of the cavity. 3) Repeat the same procedure for the other contacts. 3) Repeat the same procedure for the other contacts. 4) Once again squeeze the retainer plate flaps and push forwards: the plate is then locked and retains the contacts (90 N of retention force for contacts of 1.6 mm dia.) 5) The plate can only be pushed backed if the contacts are correctly engaged (backup security) Special case of jacketed cables 1) Locate the first contact and the corresponding cavity. Special case of jacketed cables 2) The wire should described a buckle as describe below. 7) Manually fully screw the adaptor and the backshell on the connector. 3) Unlock the retainer plate as described above. Caution : In the sealed version don't forget the O-ring. 4) Fully insert the wired contact in the cavity. 8) Push forwards the cable of 10 mm in the backshell. 5) Respect the same procedure for the other contacts 9) Fully screw on the backshell with a wrench while keeping the adaptor with another wrench. 6) Once again squeeze the retainer plate flaps and push forwards : the plate is then locked Note : The plate can only be pushed back if the contacts are correctly engaged (backup- security) 22 Clipper Industrial Plastic Connectors Instruction For Assembly Adaptor and PG electrical thread backshells Heat shrink boot The CLIPPER connector must be equipped with an adaptor in order to use a PG electrical thread backshell (e.g.: cable clamp or sealing gland, or flexible conduits system backshells, etc.) Shrink sleeve as follows : 1) Use heat gun with an air deflector nozzle. 2) Adjust air deflector opening to accommodate tubing size. Turn switch ON. Wait until full heat output is reached. 1) Manually, fully screw the adaptor on the connector, the hexagonal nut towards the rear. 2) In the O-ring. sealed version, cover 3) Position the air deflector over section of tubing to be shrunk. Start at pre-shrunk section and work towards open end. 4) When tubing begins to shrink, move gun so that air is distributed in a band around the tubing circumference causing it to shrink evenly around the cable. the 3) Manually, fully screw the PG thread backshell of your choice. 5) Move nozzle to adjacent section and shrink in the same manner. Repeat process on section at a time until entire length is shrunk. Note: In the case of an elbow backshell, it is possible to adjust the position according to the angle desired. Avoid excessive heat. Direct heat away from connector assembly to prevent damage. Instruction for polarizing connector mounting Grommet Backshell Assembly CP16SW9700 When the insert is partially filled with contacts, place polarization contact into selected hole location in the FEMALE INSERT and push in until seated. * Polarization contacts are used to provide keying capabilities for the CLIPPER series. * Polarization contacts are used in the socket-cavities of standard plugs and reverse receptacles. 1) Position the O-ring at the bottom of the backnut. In order to lock the couple of chosen connectors, you have to let free the cavity in front of the polarization contact. 2) Run the backnut around the cable. 3) Unlock the retainer plate. To avoid the connection with other connectors, you have to insert a contact in the cavity in front of the polarization contact. 4) Position the grommet in the thrust ring, resting against the retainer plate. 5) Insert the contacts through the grommet and the retainer plate. 6) Lock the retainer plate. 7) Screw the backshell. 23 Clipper Industrial Plastic Connectors General technical information Degree of protection in accordance with CEI 529, DIN 40050, NF EN 60529 EXAMPLE : IP66-5 means: - Total protection against dust - Proof against temporary flooding - Proof against impact strength of 2 Joule 24 Clipper Industrial Plastic Connectors Conversion Table (mm) (inches) (mm) (inches) 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 3.0 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 4.0 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 5.0 5.2 5.4 5.6 5.8 6.0 6.2 6.4 6.6 6.8 7.0 7.2 7.4 7.6 7.8 8.0 0.00394 0.00788 0.01182 0.01576 0.01970 0.02364 0.02758 0.03152 0.03546 0.03940 0.04334 0.04728 0.05122 0.05516 0.05910 0.06304 0.06698 0.07092 0.07486 0.07880 0.08274 0.08668 0.09062 0.09456 0.09850 0.10244 0.10638 0.11032 0.11426 0.11820 0.12214 0.12608 0.13002 0.13396 0.13790 0.14184 0.14578 0.14972 0.15366 0.15760 0.16154 0.16548 0.16942 0.17336 0.17730 0.18124 0.18518 0.18912 0.19306 0.19700 0.20488 0.21276 0.22064 0.22852 0.23640 0.24428 0.25216 0.26004 0.26792 0.27580 0.28368 0.29156 0.29944 0.30732 0.31520 8.2 8.4 8.6 8.8 9.0 9.2 9.4 9.6 9.8 10.0 10.5 11.0 11.5 12.0 12.5 13.0 13.5 14.0 14.5 15.0 15.5 16.0 16.5 17.0 17.5 18.0 18.5 19.0 19.5 20.0 20.5 21.0 21.5 22.0 22.5 23.0 23.5 24.0 24.5 25.0 25.5 26.0 26.5 27.0 27.5 28.0 28.5 29.0 29.5 30.0 30.5 31.0 31.5 32.0 32.5 33.0 33.5 34.0 34.5 35.0 35.5 36.0 36.5 37.0 37.5 0.32308 0.33096 0.33884 0.34672 0.35460 0.36248 0.37036 0.37824 0.38612 0.39400 0.41370 0.43340 0.45310 0.47280 0.49250 0.51220 0.53190 0.55160 0.57130 0.59100 0.61070 0.63040 0.65010 0.66980 0.68950 0.70920 0.72890 0.74860 0.76830 0.78800 0.80770 0.82740 0.84710 0.86680 0.88650 0.90620 0.92590 0.94560 0.96530 0.98500 1.00470 1.02440 1.04410 1.06380 1.08350 1.10320 1.12290 1.14260 1.16230 1.18200 1.20170 1.22140 1.24110 1.26080 1.28050 1.30020 1.31990 1.33960 1.35930 1.37900 1.39870 1.41840 1.43810 1.45780 1.47750 (mm) 38.0 38.5 39.0 39.5 40.0 40.5 41.0 41.5 42.0 42.5 43.0 43.5 44.0 44.5 45.0 45.5 46.0 46.5 47.0 47.5 48.0 48.5 49.0 49.5 50.0 51.0 52.0 53.0 54.0 55.0 56.0 57.0 58.0 59.0 60.0 61.0 62.0 63.0 64.0 65.0 66.0 67.0 68.0 69.0 70.0 71.0 72.0 73.0 74.0 75.0 80.0 85.0 90.0 100.0 200.0 400.0 600.0 800.0 1000.0 1200.0 1600.0 2000.0 3200.0 (1) 6145DJ - Cables multipaires (armes, paires blindees) 250 MZH. (2) 6145DJ - Cables multipaires (armes, paires non blindees) 250 MZH. 25 (inches) 1.49720 1.51690 1.53660 1.55630 1.57600 1.59570 1.61540 1.63510 1.65480 1.67450 1.69420 1.71390 1.73360 1.75330 1.77300 1.79270 1.81240 1.83210 1.85180 1.87150 1.89120 1.91090 1.93060 1.95030 1.97000 2.00940 2.04880 2.08820 2.12760 2.16700 2.20640 2.24580 2.28520 2.32460 2.36400 2.40340 2.44280 2.48220 2.52160 2.56100 2.60040 2.63980 2.67920 2.71860 2.75800 2.79740 2.83680 2.87620 2.91560 2.95500 3.15200 3.34900 3.54600 3.94000 7.88000 15.76000 23.64000 31.52000 39.40000 47.28000 63.04000 78.80000 126.08000 (C) (F) - 70 - 65 - 55 - 50 - 40 0 37 80 125 150 170 200 250 - 94 - 85 - 67 - 58 - 40 32 98.6 176 257 302 338 392 482 bar 10 5 2 1 0.5 0.1 mbar 10 5 2 1 0.5 0.1 psi mmHg (torr) 145.0 72.5 29.0 14.5 7.2 1.4 7600 3800 1520 760 380 76 psi torr (mmHg) 145.0 72.5 29.0 14.5 7.2 1.4 7600 3800 1520 760 380 76 Clipper Industrial Plastic Connectors Notes 26 Clipper Industrial Plastic Connectors Notes 27 FSOURIAUCLIPPERJANVIER2007E (c) Copyright SOURIAU - Realisation En Toute Transparence. www.souriau.com