TDH-8080/8081 ENGINEERING DATA SHEET ON RELEASE-ADJUSTABLE PERIOD 2 PDT, 10 AMP FEATURES Small size and weight High-reliability design Hermetically sealed High transient immunity Reverse Polarity Protection PRINCIPLE TECHNICAL CHARACTERISTICS Seal:Hermetic Tested per MIL-STD-883, 1x10-8 atm, cm3/s max Method 1014 Condition B, C leakage Finish: per MIL-T-10727 Tin Plate Terminals: TDH 8081 (Tin Plate) TDH 8080 (Gold Plate) Solder-lug Plug-In Weight 2.5 Ounce max. APPLICATION NOTE: 101 APPLICABLE SOCKET: SO-1048-8308 DESCRIPTION The TDH-8080/81 Time Delay Relays have been designed with thick film hybrid microelectronics timing circuits and MIL-R-6106 relays, packaged in a hermetically sealed military style enclosure. The TDH-8080/81 series are qualified to MIL-PRF-83726/31 and designed to withstand severe environmental conditions encountered in military/aerospace applications. These relays are suited for use in power control, communication circuits and many other applications where power switching and high reliability are required over a wide temperature range. Featuring LEACH(c) power and control solutions www.esterline.com AMERICAS 6900 Orangethorpe Ave. P.O. Box 5032 Buena Park, CA 90622 . . Tel: (01) 714-736-7599 Fax: (01) 714-670-1145 EUROPE 2 Rue Goethe 57430 Sarralbe France . . Tel: (33) 3 87 97 31 01 Fax: (33) 3 87 97 96 86 ASIA Units 602-603 6/F Lakeside 1 No.8 Science Park West Avenue Phase Two, Hong Kong Science Park Pak Shek Kok, Tai Po, N.T. Hong Kong Tel: (852) 2 191 3830 Fax: (852) 2 389 5803 Data sheets are for initial product selection and comparison. Contact Esterline Power Systems prior to choosing a component. Date of issue: 3/06 - 70 - Page 1 of 3 ELECTRICAL SPECIFICATION TDH-8080/8081 Input (Control) Parameters Timing: a. Operation, Time Delay on b. Method c. Range d. Accuracy Release Adjustable Period 0.1 to 600 Seconds [6] 10% [1] Recycle Time 50 ms, Max [5] Operations: (X1-X2) a. Input & Control Voltage b. Operating Current c. Control Current 20-30 Vdc 150 mA, Max @ 25 C 15 mA, Max @ 25 C Transients: a. Positive, MIL-STD-704A, Figure9, Limit 1 b. Spike, MIL-STD-704A, 0-10 s c. Self-Generated d. Susceptibility +80 Volts Max 600 Volts Max 50 Volts Max +80; -600 Volts Max Electromagnetic Interference Per MIL-STD-461A Class 1D [3] Power Loss 500 Microseconds [2] Output (Load) Parameters 2 PDT Contact Form Contact Rating: a. Resistive b. Inductive c. Motor d. Lamp 10 Amperes 8 Amperes 4 Amperes 2 Amperes Dielectric Strength: a. @ Sea Level, 60 Hz b. @ 80,000 ft., 60 Hz 1000 Vrms [4] 350 Vrms Insulation Resistance @ 500 Vdc 1000 M [4] GENERAL CHARACTERISTICS Ambient Temperatures Range: a. Operating b. Non-Operating -55 to +125 C -65 to +125 C Vibration: a. Sinusoidal, 10-3000 Hz 30 G b. Random: 50-2000 Hz, MIL-STD-810 0.4 G2/Hz Shock @ 6 1 MS, 1/2 Sine, 3 Axis 100 G Acceleration, in any Axis 15 G Life at Rated Resistive Load; Minimum 100,000 operations NUMBERING SYSTEM Plug-in Terminal TDH-8080 - 1001 | | 1 3 M83726/31 - 1001 | | | 1 2 3 P | 4 P | 4 Solder Hook Terminal TDH-8081 - 1001 S | | | 1 3 4 M83726/31 - 1001 S | | | | 1 2 3 4 1. Model Number or Basic "MIL-PRF" Series number. 2. Pin Style or Military "Slash" number. 3. Timing Range, Fixed: 100 milliseconds to 600 seconds. (See Note 6). 4. Mounting style and quality level (See Note 7). P = Plug-in terminal. S = Solder hook terminal. Date of issue: 3/06 - 71 - Page 2 of 3 MECHANICAL SPECIFICATIONS TDH-8080/8081 EXTERNAL RESISTOR 1.718 MAX 1 -X2 2 1.446 1.396 .15 .93 1.025 MAX NAMEPLATE (NEAR SIDE) 1.010 MAX .62 CONTROL 1.025 MAX .04 .51 3 C TD B A .20 +X1 .156.005 EVACUATION HOLE FULL RADIUS CAGE NO. AND DATA CODE (FAR SIDE) SEE DETAIL VIEW A AND B PLUG-IN CONTRASTING BEAD HOOK PIN .05 D ADJUSTABLE TIME DELAY .30 .27 20-30 VDC SILICON RUBBER GASKET 0 VDC .080 ID .062 .001 PINS .062 .001 PINS X1-X2 INPUT VOLTAGE 20-30 VDC .200 TYPICAL .21 .200 TYPICAL .200 TYPICAL DETAIL VIEW A CONTROL .21 30 .21 CONTRASTING BEAD 0 VDC (C1-X2) .21 CONTRASTING BEAD ENERGIZED .200 TYPICAL DE-ENERGIZED DETAIL VIEW B TIME DELAY ALL DIMENSIONS SHOWN ARE IN INCHES. TIME DELAY ON RELEASE NOTES [1] The accuracy specification applies for any combination of operating temperature and voltage. For units with a timing range less than 1 second, add 10 milliseconds to the 10% tolerance. [2] Transient and power loss specification are based on a maximum duty cycle of 1/50. [3] EMI test limits will not be exceeded during the timing interval or when continuously energized under steady state conditions, per paragraph 3.23, MIL-R-83726B. [4] Terminals X1, X2, C1, D1 and D3 must be connected together during the test. Dielectric withstanding voltage and insulation resistance are measured at sea level between all mutually insulated terminals and between all terminals and case. [5] Recycle time is defined as the minimum time power must be applied to the control terminal to assure that the next timing cycle will be completed within the specified timing tolerance. (Units can be recycled during timing or after time-out.) [6] Time delays greater than 500 seconds are not MIL qualified. A four digit number defines the adjustable time delay range in seconds (or milliseconds). The first three digits are significant figures, used to define the upper limit of a DECADE RANGE. The fourth digit represents the number of zeros to follow the first three digits. SPECIFY STANDARD DECADE RANGE - 1001 = 0.1 to 1 second (100 to 1,000 milliseconds) - 1002 = 1.0 to 10 seconds - 5002 = 5 to 50 seconds - 5003 = 50 to 500 seconds An external resistor is used to obtain a specific time delay within the specified decade range. The formula below provides the proper resistance value to achieve the desired time delay: T1 Rext = (_____ - 1) 100,000 Ohms Where:Rext = External resistance value (Ohms) T0 T1 = Desired time in seconds T0 = Minimum time (low end of the decade range) in seconds. As an example, if using a 5 to 50 second adjustable timer and a 30 second delay is desired, the calculation is: 30 Rext = (_____ - 1) 100,000 Ohms or Rext = 500 K Ohms 5 Recommended resistors IAW MIL-R-55182 1/8 Watt, 1% (RNC60HXXXXFS). External resistor not supplied. [7] Quality level as specified in MIL-R-83726B, paragraph 3.1.1, 3.1.2 and 3.1.3. Date of issue: 3/06 - 72 - Page 3 of 3 N101 Application notes DERATING OF CONTACTS FOR DC VOLTAGES ABOVE NOMINAL RATING To establish a standard for the derating of relay contacts is, at best, a subjective practice. Limitations are governed by the type of relay, contact gap, maximum voltage capabilities of the relay contact system, and the contact material. The most common method is to derate the contacts by use of the Power Formula, using the known current and voltage. This method is valid only for Resistive Loads, and is an approximation only; keeping in mind the limitations mentioned above. Power = IE (Current x Voltage) I2 E2 = 2/3 I1E1 Example: A designer is working with a 55 volt DC system and has a relay rated at 10 amps resistive at 28 volts DC. What is the maximum current that can be switched at 55 Vdc. I1 = 10 Amperes E1 = 28 VDC E2 = 55 VDC I2 = ? (Current ratings at 55 VDC Resistive) I2 E2 = 2 I1 E1/3 I2 = 2 I1 E1/E23 = 2 (10 x 28)/55 x 3 = 560/165 I2 = 3.4 Amperes at 55VDC In addition, the user should always be concerned about the following: 1. Derating contacts that are rated for less than 10 Amperes at nominal voltage. 2. Derating contacts for use in system voltages above 130 Volts DC Date of issue: 6/00 - 14 - Page 1 of 1 SO-1048-8308/8518 ENGINEERING DATA SHEET RELAY SOCKET 12 AMP BASIC SOCKET SERIES DESIGNATION FOR: Series K Series TDH-8070, TDH-8080 TDH-8050, TDH-8060, VS400 MEETS THE REQUIREMENTS OF: MIL-DTL-12883 GENERAL CHARACTERISTICS 1. Supplied with mounting hardware and No. 16 contacts, No. 16 crimp (SO-1048-8308); No. 16 contacts, No. 20 crimp (SO-1048-8518). 2. Standard tolerances .xx .01; xxx .005 3. Weight .115 lb. max 4. Temperature range -70 C to +125 C Featuring LEACH(c) power and control solutions www.esterline.com AMERICAS 6900 Orangethorpe Ave. P.O. Box 5032 Buena Park, CA 90622 . . Tel: (01) 714-736-7599 Fax: (01) 714-670-1145 EUROPE 2 Rue Goethe 57430 Sarralbe France . . Tel: (33) 3 87 97 31 01 Fax: (33) 3 87 97 96 86 ASIA Units 602-603 6/F Lakeside 1 No.8 Science Park West Avenue Phase Two, Hong Kong Science Park Pak Shek Kok, Tai Po, N.T. Hong Kong Tel: (852) 2 191 3830 Fax: (852) 2 389 5803 Data sheets are for initial product selection and comparison. Contact Esterline Power Systems prior to choosing a component. Date of issue: 8/09 -9- Page 1 of 1